Sample Record for 2023-05-09-7
Note: Fields with no data or with a value of "Unknown" will not be displayed on the print out.
Project Information
Project ID: 215649 DEA: 043G4884 EFIS: 0412000088
QA Service Level: 1
DIST-CO-RTE-PM: 04-SM-92-R14.4/R18.8
Work Description: CLEAN AND PAINT STEEL BRIDGE TOWERS, REPLACE HIGH STRENGTH BOLTS.
Location Description: SAN MATEO COUNTY IN FOSTER CITY FROM SAN MATEO-HAYWARD BRIDGE TO ALAMEDA COUNTY LINE
Contractor Name: Cekra, Inc. (Nash Hale)
Contractor Address: PO Box 7964, Wilmington, NC 28406
Resident Engineer: Kingston Atako Structure Rep.: Stanley Ku
Sample Information
DIME Sample ID: 2023-05-09-7
TL Number from the TL Form:
Sample Submitted By Organization: CT HQ - QASI Bay Area Field Office
Sample Organization Contact: (916) 284-6784
Type of Sample: Quality Assurance
Type of Material: SMTL TM3 - Fastener Assembly
Sample Taken Date: 05/09/2023
Date that the sample was received by the laboratory/organization performing the testing: 05/18/2023
The quantity of what the sample constitutes: 885 bolts
A brief description of the sample: 1"x3-3/4" F3125 TC Bolts
From where was the sample collected: Job Site
Laboratory sample identification:
Structure unique identifier:
Structure name:
The fabricator/manufacturer/facility name: Unytite, Inc.
Material Information
Rocap Number(s):
Heat Number(s): 10621220, 6215079303, 191425
Nut Mfg. Lot Number(s): 31482-6215079303
Washer Mfg. Lot Number(s): D8443
Bolt Specification: F3125 Grade F1852
A325TC
Bolt Length(s): 3-3/4"
Nut Specification: A563 DH
Washer Specification: F436
Finish: Mech Galv
Diameter/Size: 1"
Bolt Mfg. Lot Number: 31428-10621220
Rocap Test Requirement(s): none
Lubricant Requirements(s): none
Test Results
Test 1 of 19
DIME Test ID: 2023-05-09-7-1
Test Method: ASTM F606-21: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load)
Verified Date: 06/13/2023
Date Tested: 05/22/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: Nut Proof
Test Result Compliance:
Additional Comments When Verified:
|
Number of Samples
|
1
|
| Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Comments | Tested By | | 1A | | | 94333 | | Nut Proof | |
| |
|
UTM
|
450kip
|
|
Temperature
|
72 f
|
Test 2 of 19
DIME Test ID: 2023-05-09-7-2
Test Method: ASTM F606-21: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load)
Verified Date: 06/13/2023
Date Tested: 05/22/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: Nut Proof
Test Result Compliance:
Additional Comments When Verified:
|
Number of Samples
|
1
|
| Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Comments | Tested By | | 1B | | | 94649 | | Nut Proof | |
| |
|
UTM
|
450kip
|
|
Temperature
|
72 f
|
Test 3 of 19
DIME Test ID: 2023-05-09-7-3
Test Method: ASTM F606-21: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load with Wedge)
Verified Date: 06/13/2023
Date Tested: 05/22/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: Wedge Tensile
Test Result Compliance:
Additional Comments When Verified:
|
Number of Bolt Samples
|
1
|
| Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Wedge Angle (deg) | Comments | Tested By | | 1A | 31428-10621220 | 1.0000 | 93038 | 413.85 | 10.00 | Wedge Tensile | rmacias |
| |
|
UTM
|
450kip
|
|
Temperature
|
no data
|
Test 4 of 19
DIME Test ID: 2023-05-09-7-4
Test Method: ASTM F606-21: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load with Wedge)
Verified Date: 06/13/2023
Date Tested: 05/22/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: Wedge Tensile
Test Result Compliance:
Additional Comments When Verified:
|
Number of Bolt Samples
|
1
|
| Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Wedge Angle (deg) | Comments | Tested By | | 1B | 31428-10621220 | 1.0000 | 93473 | 415.79 | 10.00 | Wedge Tensile | rmacias |
| |
|
UTM
|
450kip
|
|
Temperature
|
no data
|
Test 5 of 19
DIME Test ID: 2023-05-09-7-5
Test Method: ASME B1.2-83r17: (Pitch Diameter) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Pitch Diameter)
Verified Date: 06/13/2023
Date Tested: 05/23/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
31428-10621220
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
A325TC USA
|
|
Size
|
1 in
|
|
Bolt Length
|
3.75 in
|
|
Pitch Diameter
|
.923 in
|
|
Pitch Diameter 2nd
|
.923 in
|
Test 6 of 19
DIME Test ID: 2023-05-09-7-6
Test Method: ASME B1.2-83r17: (Pitch Diameter) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Pitch Diameter)
Verified Date: 06/13/2023
Date Tested: 05/23/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
31428-10621220
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
A325TC USA
|
|
Size
|
1 in
|
|
Bolt Length
|
3.75 in
|
|
Pitch Diameter
|
.920 in
|
|
Pitch Diameter 2nd
|
.920 in
|
Test 7 of 19
DIME Test ID: 2023-05-09-7-7
Test Method: ASME B1.2-83r17: (Pitch Diameter) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Pitch Diameter)
Verified Date: 06/13/2023
Date Tested: 05/23/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1C
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
31428-10621220
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
A325TC USA
|
|
Size
|
1 in
|
|
Bolt Length
|
3.75 in
|
|
Pitch Diameter
|
.921 in
|
|
Pitch Diameter 2nd
|
.921 in
|
Test 8 of 19
DIME Test ID: 2023-05-09-7-8
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/13/2023
Date Tested: 05/23/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
31428-10621220
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
A325TC USA
|
|
Size
|
1 in
|
|
Bolt Length
|
3.75 in
|
|
Measurement Average
|
3.47 mils
|
Test 9 of 19
DIME Test ID: 2023-05-09-7-9
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/13/2023
Date Tested: 05/23/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
31428-10621220
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
A325TC USA
|
|
Size
|
1 in
|
|
Bolt Length
|
3.75 in
|
|
Measurement Average
|
3.47 mils
|
Test 10 of 19
DIME Test ID: 2023-05-09-7-10
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/13/2023
Date Tested: 05/23/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1C
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
31428-10621220
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
A325TC USA
|
|
Size
|
1 in
|
|
Bolt Length
|
3.75 in
|
|
Measurement Average
|
6.18 mils
|
Test 11 of 19
DIME Test ID: 2023-05-09-7-11
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/13/2023
Date Tested: 05/23/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
31482-6215079303
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
DH3 U
|
|
Size
|
1 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
2.2 mils
|
Test 12 of 19
DIME Test ID: 2023-05-09-7-12
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/13/2023
Date Tested: 05/23/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
31482-6215079303
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
DH3 U
|
|
Size
|
1 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
7.87 mils
|
Test 13 of 19
DIME Test ID: 2023-05-09-7-13
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/13/2023
Date Tested: 05/23/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1C
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
31482-6215079303
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
DH3 U
|
|
Size
|
1 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
7.12 mils
|
Test 14 of 19
DIME Test ID: 2023-05-09-7-14
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/13/2023
Date Tested: 05/23/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
D8443
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
P F436
|
|
Size
|
1 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
3.69 mils
|
Test 15 of 19
DIME Test ID: 2023-05-09-7-15
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/13/2023
Date Tested: 05/23/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
D8443
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
P F436
|
|
Size
|
1 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
3.34 mils
|
Test 16 of 19
DIME Test ID: 2023-05-09-7-16
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/13/2023
Date Tested: 05/23/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1C
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
D8443
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
P F436
|
|
Size
|
1 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
4.42 mils
|
Test 17 of 19
DIME Test ID: 2023-05-09-7-17
Test Method: ASTM E18-20: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 06/13/2023
Date Tested: 05/23/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
D8443
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
P F436
|
|
Size
|
1 in
|
|
Bolt Length
|
no data in
|
|
Hardness Reading Scale
|
C Scale
|
|
Hardness Reading Average
|
39.35
|
|
Spacing
|
Ok
|
Test 18 of 19
DIME Test ID: 2023-05-09-7-18
Test Method: ASTM E18-20: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 06/13/2023
Date Tested: 05/23/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
D8443
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
P F436
|
|
Size
|
1 in
|
|
Bolt Length
|
no data in
|
|
Hardness Reading Scale
|
C Scale
|
|
Hardness Reading Average
|
41.05
|
|
Spacing
|
Ok
|
Test 19 of 19
DIME Test ID: 2023-05-09-7-19
Test Method: ASTM E18-20: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 06/13/2023
Date Tested: 05/23/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1C
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
D8443
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
P F436
|
|
Size
|
1 in
|
|
Bolt Length
|
no data in
|
|
Hardness Reading Scale
|
C Scale
|
|
Hardness Reading Average
|
40.45
|
|
Spacing
|
Ok
|
