Note: Fields with no data or with a value of "Unknown" will not be displayed on the print out.
Project ID: 210037 DEA: 043G4424 EFIS: 0412000042
QA Service Level: 1
DIST-CO-RTE-PM: 04-SF-80-R5.6/7.6
Work Description: WEST SPAN DAMPER BRACKET A325 BOLT TESTING
Location Description: SFOBB WEST SPAN
Contractor Name: CALIFORNIA ENGINEERING CONTRACTORS, INC.
Contractor Address: 20 Happy Valley Road, Pleasanton, CA 94566
Resident Engineer: Tom Larwin Structure Rep.: Sergio Gomez
DIME Sample ID: 2019-05-10-9
TL Number from the TL Form:
Sample Submitted By Organization: CT HQ - QASI Bay Area Field Office
Sample Organization Contact: (916) 284-6784
Type of Sample: Quality Assurance
Type of Material: SMTL TM3 - Fastener Assembly
Sample Taken Date: 05/10/2019
Date that the sample was received by the laboratory/organization performing the testing: 05/14/2019
The quantity of what the sample constitutes: 184
A brief description of the sample: 1" dia A490 bolt assemblies
From where was the sample collected: Job Site
Laboratory sample identification:
Structure unique identifier:
Structure name:
The fabricator/manufacturer/facility name: California Engineering Contractor
Rocap Number(s): TT0113074
Heat Number(s): 10426680
Nut Mfg. Lot Number(s): 29402-6214745403
Washer Mfg. Lot Number(s): D6838
Bolt Specification: A490
Bolt Length(s): 9"
Nut Specification: A563-DH
Washer Specification: F436
Finish: plain
Diameter/Size: 1"
Bolt Mfg. Lot Number: 040810
Rocap Test Requirement(s): yes
Lubricant Requirements(s):
DIME Test ID: 2019-05-10-9-1
Test Method: ASTM F606-14a: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load with Wedge)
Verified Date: 05/24/2019
Date Tested: 05/21/2019
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: paul.lukkarila@dot.ca.gov
Organization Phone: 916-227-7257
General Comments for this Test: A490
Test Result Compliance:
Additional Comments When Verified:
Number of Bolt Samples
|
1
|
Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Wedge Angle (deg) | Comments | Tested By | 1A | 040810 | 1\" | 102075 | 454.1 | 10 | A490 | Steve |
| |
UTM
|
400KIP
|
Temperature
|
no data
|
DIME Test ID: 2019-05-10-9-2
Test Method: ASTM F606-14a: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load)
Verified Date: 05/24/2019
Date Tested: 05/21/2019
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: paul.lukkarila@dot.ca.gov
Organization Phone: 916-227-7257
General Comments for this Test: Nut Proof Load
Test Result Compliance:
Additional Comments When Verified:
Number of Samples
|
1
|
Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Comments | Tested By | 1A | 29402-6214745403 | 1-8 HEX | 108350 | 481.95 | Nut Proof Load | Steve |
| |
UTM
|
400KIP
|
Temperature
|
72 F
|
DIME Test ID: 2019-05-10-9-3
Test Method: ASME B1.2-83r01: (Pitch Diameter) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Pitch Diameter)
Verified Date: 05/24/2019
Date Tested: 05/23/2019
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: paul.lukkarila@dot.ca.gov
Organization Phone: 916-227-7257
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
040810
|
Finish Coating
|
Plain
|
Product Markings
|
A490 USA SL
|
Size
|
1 in
|
Bolt Length
|
9 in
|
Pitch Diameter
|
.913 in
|
Pitch Diameter 2nd
|
.913 in
|
DIME Test ID: 2019-05-10-9-4
Test Method: ASME B1.2-83r01: (Pitch Diameter) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Pitch Diameter)
Verified Date: 05/24/2019
Date Tested: 05/23/2019
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: paul.lukkarila@dot.ca.gov
Organization Phone: 916-227-7257
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1B
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
040810
|
Finish Coating
|
Plain
|
Product Markings
|
A490 USA SL
|
Size
|
1 in
|
Bolt Length
|
9 in
|
Pitch Diameter
|
.914 in
|
Pitch Diameter 2nd
|
.914 in
|
DIME Test ID: 2019-05-10-9-5
Test Method: ASME B1.2-83r01: (Pitch Diameter) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Pitch Diameter)
Verified Date: 05/24/2019
Date Tested: 05/23/2019
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: paul.lukkarila@dot.ca.gov
Organization Phone: 916-227-7257
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1C
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
040810
|
Finish Coating
|
Plain
|
Product Markings
|
A490 USA SL
|
Size
|
1 in
|
Bolt Length
|
9 in
|
Pitch Diameter
|
.913 in
|
Pitch Diameter 2nd
|
.913 in
|
DIME Test ID: 2019-05-10-9-6
Test Method: ASTM E18-15: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 05/24/2019
Date Tested: 05/23/2019
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: paul.lukkarila@dot.ca.gov
Organization Phone: 916-227-7257
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
D6838
|
Finish Coating
|
Plain
|
Product Markings
|
F436 P
|
Size
|
1 in
|
Bolt Length
|
no data in
|
Hardness Reading Scale
|
C Scale
|
Hardness Reading Average
|
38.4
|
Spacing
|
Ok
|
DIME Test ID: 2019-05-10-9-7
Test Method: ASTM E18-15: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 05/24/2019
Date Tested: 05/23/2019
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: paul.lukkarila@dot.ca.gov
Organization Phone: 916-227-7257
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1B
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
D6838
|
Finish Coating
|
Plain
|
Product Markings
|
F436 P
|
Size
|
1 in
|
Bolt Length
|
no data in
|
Hardness Reading Scale
|
C Scale
|
Hardness Reading Average
|
43.6
|
Spacing
|
Ok
|