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Sample Record for 2016-12-05-3

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Project Information

Project ID: 210951 DEA: 120M3404 EFIS: 1212000017 QA Service Level: 1
DIST-CO-RTE-PM: 12-ORA-73,133-16.6,4.2
Work Description: WIDEN RAMP, CONSTRUCT RW AND DI, AND MODIFY LIGHTING
Location Description:
Contractor Name: PETERSON-CHASE GENERAL ENGINEERING CONSTRUCTION, INC.
Contractor Address: 1792 KAISER AVENUE, IRVINE, CA 92614
Resident Engineer: Adrian Wu Structure Rep.: Unknown

Sample Information

DIME Sample ID: 2016-12-05-3
TL Number from the TL Form: C939307
Sample Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Sample Organization Contact: (530) 329-6527
Type of Sample: Quality Assurance
Type of Material: SMTL TM5 - Threaded Bar
Sample Taken Date: 12/05/2016
Date that the sample was received by the laboratory/organization performing the testing: 12/07/2016
The quantity of what the sample constitutes: 4
A brief description of the sample: Williams Thread Bars
From where was the sample collected: Manufacturer
Laboratory sample identification: Unknown
Structure unique identifier:
Structure name:
The fabricator/manufacturer/facility name: Williams Form

Material Information

Production or Authorization Testing: Production Testing
Threaded Bar Specification: ASTM A615
Threaded Bar Grade: 75
Threaded Bar Type:
Rebar Size: #8
Nut Specification for Threaded Bar: AISI 1045
System Manufacturer: Williams Form
Epoxy Coating Color: Purple
Threaded Bar Application: Threaded Bar
Coating Standards: ASTM A934 epoxy
Bar Heat Number(s): NF16202580, NF16102113
Nut Heat Number(s): NF15202140
Bar Lot Number: Unknown
Nut Lot Number: 8P5D
Coupler Heat Number(s):
Coupler Grade:

Test Results

Test 1 of 6

DIME Test ID: 2016-12-05-3-1
Test Method: ASTM A615-15: Standard Specification for Deformed and Plain Carbon-Steel Bars for Concrete Reinforcement (Tensile)
Verified Date: 12/12/2016
Date Tested: 12/08/2016
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: A615 Threaded Bar and Nut
Test Result Compliance:
Additional Comments When Verified:
Number of Samples 1
SampleSizeMfg LotArea (sqin)Tensile Strength (psi)Stress at Offset (psi)Total Elongation (%)CommentsTested By
1#8 Bar Heat #NF16102113, Nut Heat #NF1520214L08-140-160.79125551972275.5A615 Threaded Bar and NutBrian
Temperature 72 F
UTM 400KIP

Test 2 of 6

DIME Test ID: 2016-12-05-3-2
Test Method: ASTM A615-15: Standard Specification for Deformed and Plain Carbon-Steel Bars for Concrete Reinforcement (Tensile)
Verified Date: 12/12/2016
Date Tested: 12/08/2016
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: A615 Threaded Bar and Nut
Test Result Compliance:
Additional Comments When Verified:
Number of Samples 1
SampleSizeMfg LotArea (sqin)Tensile Strength (psi)Stress at Offset (psi)Total Elongation (%)CommentsTested By
2#8 Bar Heat #NF16102113, Nut Heat #NF1520214L08-140-160.79125534964178.6A615 Threaded Bar and NutBrian
Temperature 72 F
UTM 400KIP

Test 3 of 6

DIME Test ID: 2016-12-05-3-3
Test Method: ASTM A615-15: Standard Specification for Deformed and Plain Carbon-Steel Bars for Concrete Reinforcement (Tensile)
Verified Date: 12/12/2016
Date Tested: 12/08/2016
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: A615 Threaded Bar and Nut
Test Result Compliance:
Additional Comments When Verified:
Number of Samples 1
SampleSizeMfg LotArea (sqin)Tensile Strength (psi)Stress at Offset (psi)Total Elongation (%)CommentsTested By
3#8 Bar Heat #NF16202580, Nut Heat #NF1520214L08-140-160.79128454989187.2A615 Threaded Bar and NutBrian
Temperature 72 F
UTM 400KIP

Test 4 of 6

DIME Test ID: 2016-12-05-3-4
Test Method: ASTM A615-15: Standard Specification for Deformed and Plain Carbon-Steel Bars for Concrete Reinforcement (Tensile)
Verified Date: 12/12/2016
Date Tested: 12/08/2016
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: A615 Threaded Bar and Nut
Test Result Compliance:
Additional Comments When Verified:
Number of Samples 1
SampleSizeMfg LotArea (sqin)Tensile Strength (psi)Stress at Offset (psi)Total Elongation (%)CommentsTested By
4#8 Bar Heat #NF16202580, Nut Heat #NF1520214L08-140-160.79128422985400A615 Threaded Bar and NutBrian
Temperature 72 F
UTM 400KIP

Test 5 of 6

DIME Test ID: 2016-12-05-3-5
Test Method: ASTM A934-13: Standard Specification for Epoxy-Coated Prefabricated Steel Reinforcing Bars (Epoxy-Coating)
Verified Date: 12/12/2016
Date Tested: 12/08/2016
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: Heat #NF16102113 Fails - 5 Readings below 80% of 10 mil minimum coating thickness.
Test Result Compliance: does not comply
Additional Comments When Verified:
Lower spec. limit LSL 10 mils
Upper spec. limit USL 15 mils
Bar # for First Bar B1
Bar # for Second Bar B2
First Bar Mean 12.86 mils
Second Bar Mean 7.42 mils
Total mean value 10.14 mils

Test 6 of 6

DIME Test ID: 2016-12-05-3-6
Test Method: ASTM A934-13: Standard Specification for Epoxy-Coated Prefabricated Steel Reinforcing Bars (Epoxy-Coating)
Verified Date: 12/12/2016
Date Tested: 12/08/2016
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: Heat #NF16202580 FAILS - Average Coating thickness of the 2 bars is below 10 mil minimum and 2 readings are below 80% of 10 mil minimum.
Test Result Compliance: does not comply
Additional Comments When Verified:
Lower spec. limit LSL 10 mils
Upper spec. limit USL 15 mils
Bar # for First Bar B1
Bar # for Second Bar B2
First Bar Mean 10.26 mils
Second Bar Mean 8.79 mils
Total mean value 9.52 mils