Sample Record for 2024-04-10-20
Note: Fields with no data or with a value of "Unknown" will not be displayed on the print out.
Project Information
Project ID: 994828 DEA: 043Y4104 EFIS: 0423000232
QA Service Level: 1
DIST-CO-RTE-PM: 04-CC,SM-680-25.04/25.46, VAR/VAR
Work Description: Paint removal and non-destructive testing (NDT) on butt weld connections on T1 type steel in fracture critical members of three distinct existing toll bridge.
Location Description: Carquinez Bridge Overhead (Br. No. 23-0015R), Benicia-Martinez Bridge Overhead (Br. No. 28-0153L), and San Mateo-Hayward Bridge (Br. No. 35-0054). County = SM,CC,SOL. Route = 680,80,92.
Contractor Name: Golden State Bridge Inc.
Contractor Address: Unknown
Resident Engineer: Kingston Atako Structure Rep.: Angelo Perez
Sample Information
DIME Sample ID: 2024-04-10-20
TL Number from the TL Form:
Sample Submitted By Organization: CT D04 - Fairfield Construction Field Office 59-545
Sample Organization Contact: 510-714-7055
Type of Sample: Quality Assurance
Type of Material: SMTL TM3 - Fastener Assembly
Sample Taken Date: 04/10/2024
Date that the sample was received by the laboratory/organization performing the testing: 04/12/2024
The quantity of what the sample constitutes: 50 bolts and washers
A brief description of the sample: A325 3/4X31/2
From where was the sample collected: Job Site
Laboratory sample identification:
Structure unique identifier: 23-0015R
Structure name: Carquinez Bridge EB
The fabricator/manufacturer/facility name: Golden State Bridge
Material Information
Rocap Number(s):
Heat Number(s): Bolt - 10762840
Nut - 8000017505
Washer - 12133230
Nut Mfg. Lot Number(s): 474417A
Washer Mfg. Lot Number(s): 172932
Bolt Specification: A325
Bolt Length(s): 3-1/2"
Nut Specification: A194
Washer Specification: F436
Finish: Galvanized
Diameter/Size: 3/4"
Bolt Mfg. Lot Number: E028G1
Rocap Test Requirement(s):
Lubricant Requirements(s):
Test Results
Test 1 of 8
DIME Test ID: 2024-04-10-20-6
Test Method: ASTM F606-21: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load with Wedge)
Verified Date: 04/19/2024
Date Tested: 04/16/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: Wedge Tensile
Test Result Compliance:
Additional Comments When Verified:
Number of Bolt Samples
|
1
|
Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Wedge Angle (deg) | Comments | Tested By | 1A | E028G1 | 0.7500 | 49199 | 218.85 | 10.00 | Wedge Tensile | aauvinen |
| |
UTM
|
450kip
|
Temperature
|
no data
|
Test 2 of 8
DIME Test ID: 2024-04-10-20-7
Test Method: ASTM F606-21: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load)
Verified Date: 04/19/2024
Date Tested: 04/17/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: Proof Load
Test Result Compliance:
Additional Comments When Verified:
Number of Samples
|
1
|
Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Comments | Tested By | 1A | | | 58676 | | Proof Load | |
| |
UTM
|
400kip
|
Temperature
|
72 f
|
Test 3 of 8
DIME Test ID: 2024-04-10-20-8
Test Method: ASME B1.2-83r17: (Ring Gage) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Ring Gage)
Verified Date: 04/19/2024
Date Tested: 04/18/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
E028G1
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 LE USA
|
Size
|
0.75 in
|
Bolt Length
|
3.5 in
|
Gage Type
|
Pass
|
Test 4 of 8
DIME Test ID: 2024-04-10-20-9
Test Method: ASME B1.2-83r17: (Plug Gage) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Plug Gage)
Verified Date: 04/19/2024
Date Tested: 04/18/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
474417A
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
2H N
|
Size
|
0.75 in
|
Gage Type
|
Pass
|
Test 5 of 8
DIME Test ID: 2024-04-10-20-10
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 04/19/2024
Date Tested: 04/18/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
E028G1
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 LE USA
|
Size
|
0.75 in
|
Bolt Length
|
3.5 in
|
Measurement Average
|
2.8 mils
|
Test 6 of 8
DIME Test ID: 2024-04-10-20-11
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 04/19/2024
Date Tested: 04/18/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
474417A
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
2H N
|
Size
|
0.75 in
|
Bolt Length
|
no data in
|
Measurement Average
|
2.58 mils
|
Test 7 of 8
DIME Test ID: 2024-04-10-20-12
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 04/19/2024
Date Tested: 04/18/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
172932
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
B
|
Size
|
0.75 in
|
Bolt Length
|
no data in
|
Measurement Average
|
2.5 mils
|
Test 8 of 8
DIME Test ID: 2024-04-10-20-13
Test Method: ASTM E18-20: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 04/19/2024
Date Tested: 04/18/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
172932
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
B
|
Size
|
0.75 in
|
Bolt Length
|
no data in
|
Hardness Reading Scale
|
C Scale
|
Hardness Reading Average
|
39.75
|
Spacing
|
Ok
|
Tests Assigned to this Sample
DIME Test ID | Test Method | Assigned Date | Test Date | Assigned By | Assigned Lab | Test Comments | Assigned To |
2024-04-10-20-1 | ASTM F606-21: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Hex Cap Screws) | 04/11/2024 | 04/15/2024 | Nestor Angelo Perez | CT HQ - Sacramento Structural Materials Testing Laboratory | | |
2024-04-10-20-2 | ASTM E18-20: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness) | 04/11/2024 | 04/15/2024 | Nestor Angelo Perez | CT HQ - Sacramento Structural Materials Testing Laboratory | | |
2024-04-10-20-3 | ASME B1.2-83r17: (Pitch Diameter) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Pitch Diameter) | 04/11/2024 | 04/15/2024 | Nestor Angelo Perez | CT HQ - Sacramento Structural Materials Testing Laboratory | | |
2024-04-10-20-4 | ASME B1.2-83r17: (Plug Gage) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Plug Gage) | 04/11/2024 | 04/15/2024 | Nestor Angelo Perez | CT HQ - Sacramento Structural Materials Testing Laboratory | | |
2024-04-10-20-5 | ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating) | 04/11/2024 | 04/15/2024 | Nestor Angelo Perez | CT HQ - Sacramento Structural Materials Testing Laboratory | | |
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