Sample Record for 2023-03-23-1
Note: Fields with no data or with a value of "Unknown" will not be displayed on the print out.
Project Information
Project ID: 215649 DEA: 043G4884 EFIS: 0412000088
QA Service Level: 1
DIST-CO-RTE-PM: 04-SM-92-R14.4/R18.8
Work Description: CLEAN AND PAINT STEEL BRIDGE TOWERS, REPLACE HIGH STRENGTH BOLTS.
Location Description: SAN MATEO COUNTY IN FOSTER CITY FROM SAN MATEO-HAYWARD BRIDGE TO ALAMEDA COUNTY LINE
Contractor Name: Cekra, Inc. (Nash Hale)
Contractor Address: PO Box 7964, Wilmington, NC 28406
Resident Engineer: Kingston Atako Structure Rep.: Stanley Ku
Sample Information
DIME Sample ID: 2023-03-23-1
TL Number from the TL Form:
Sample Submitted By Organization: CT HQ - QASI Bay Area Field Office
Sample Organization Contact: (916) 284-6784
Type of Sample: Quality Assurance
Type of Material: SMTL TM3 - Fastener Assembly
Sample Taken Date: 03/23/2023
Date that the sample was received by the laboratory/organization performing the testing: 03/28/2023
The quantity of what the sample constitutes: 120 bolts
A brief description of the sample: 1"x2-3/4" F3125 TC Bolts
From where was the sample collected: Job Site
Laboratory sample identification:
Structure unique identifier:
Structure name:
The fabricator/manufacturer/facility name: Unytite, Inc.
Material Information
Rocap Number(s):
Heat Number(s): 10785210, 5805312503, 32134740
Nut Mfg. Lot Number(s): 37069-5805312503
Washer Mfg. Lot Number(s): E2179
Bolt Specification: A325 TC
Bolt Length(s): 2-3/4"
Nut Specification: A563 DH
Washer Specification: F436
Finish: mech galv
Diameter/Size: 1"
Bolt Mfg. Lot Number: 37257-10785210
Rocap Test Requirement(s): none required
Lubricant Requirements(s): none required
Test Results
Test 1 of 13
DIME Test ID: 2023-03-23-1-1
Test Method: ASTM F606-21: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load)
Verified Date: 03/30/2023
Date Tested: 03/29/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: Nut Proof Load
Test Result Compliance:
Additional Comments When Verified:
|
Number of Samples
|
1
|
| Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Comments | Tested By | | 1A | | | 92898 | | Nut Proof Load | |
| |
|
UTM
|
450kip
|
|
Temperature
|
72 f
|
Test 2 of 13
DIME Test ID: 2023-03-23-1-2
Test Method: ASME B1.2-83r17: (Ring Gage) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Ring Gage)
Verified Date: 03/30/2023
Date Tested: 03/29/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
37257-10785210
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
A325 TC USA
|
|
Size
|
1 in
|
|
Bolt Length
|
2.75 in
|
|
Gage Type
|
Pass
|
Test 3 of 13
DIME Test ID: 2023-03-23-1-3
Test Method: ASME B1.2-83r17: (Ring Gage) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Ring Gage)
Verified Date: 03/30/2023
Date Tested: 03/29/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
37257-10785210
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
A325 TC USA
|
|
Size
|
1 in
|
|
Bolt Length
|
2.75 in
|
|
Gage Type
|
Pass
|
Test 4 of 13
DIME Test ID: 2023-03-23-1-4
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 03/30/2023
Date Tested: 03/29/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
37257-10785210
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
A325 TC USA
|
|
Size
|
1 in
|
|
Bolt Length
|
2.75 in
|
|
Measurement Average
|
2.62 mils
|
Test 5 of 13
DIME Test ID: 2023-03-23-1-5
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 03/30/2023
Date Tested: 03/29/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
37257-10785210
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
A325 TC USA
|
|
Size
|
1 in
|
|
Bolt Length
|
2.75 in
|
|
Measurement Average
|
3.12 mils
|
Test 6 of 13
DIME Test ID: 2023-03-23-1-6
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 03/30/2023
Date Tested: 03/29/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
37069-5805312503
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
DH U
|
|
Size
|
1 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
2.54 mils
|
Test 7 of 13
DIME Test ID: 2023-03-23-1-7
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 03/30/2023
Date Tested: 03/29/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
37069-5805312503
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
DH U
|
|
Size
|
1 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
2.93 mils
|
Test 8 of 13
DIME Test ID: 2023-03-23-1-8
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 03/30/2023
Date Tested: 03/29/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
E2179
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
F436 P
|
|
Size
|
1 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
3.59 mils
|
Test 9 of 13
DIME Test ID: 2023-03-23-1-9
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 03/30/2023
Date Tested: 03/29/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
E2179
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
F436 P
|
|
Size
|
1 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
3.16 mils
|
Test 10 of 13
DIME Test ID: 2023-03-23-1-10
Test Method: ASTM E18-20: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 03/30/2023
Date Tested: 03/29/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
37257-10785210
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
A325 TC USA
|
|
Size
|
1 in
|
|
Bolt Length
|
2.75 in
|
|
Hardness Reading Scale
|
C Scale
|
|
Hardness Reading Average
|
31.67
|
|
Spacing
|
Ok
|
Test 11 of 13
DIME Test ID: 2023-03-23-1-11
Test Method: ASTM E18-20: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 03/30/2023
Date Tested: 03/29/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
37257-10785210
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
A325 TC USA
|
|
Size
|
1 in
|
|
Bolt Length
|
2.75 in
|
|
Hardness Reading Scale
|
C Scale
|
|
Hardness Reading Average
|
31.67
|
|
Spacing
|
Ok
|
Test 12 of 13
DIME Test ID: 2023-03-23-1-12
Test Method: ASTM E18-20: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 03/30/2023
Date Tested: 03/29/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
E2179
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
F436 P
|
|
Size
|
1 in
|
|
Bolt Length
|
no data in
|
|
Hardness Reading Scale
|
C Scale
|
|
Hardness Reading Average
|
40.53
|
|
Spacing
|
Ok
|
Test 13 of 13
DIME Test ID: 2023-03-23-1-13
Test Method: ASTM E18-20: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 03/30/2023
Date Tested: 03/29/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
E2179
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
F436 P
|
|
Size
|
1 in
|
|
Bolt Length
|
no data in
|
|
Hardness Reading Scale
|
C Scale
|
|
Hardness Reading Average
|
41.27
|
|
Spacing
|
Ok
|
