Sample Record for 2022-08-23-10
Note: Fields with no data or with a value of "Unknown" will not be displayed on the print out.
Project Information
Project ID: 214590 DEA: 043G4744 EFIS: 0412000074
QA Service Level: 1
DIST-CO-RTE-PM: 04-MRN,MRN-580-6.9/7.8,0.0/2.5
Work Description: CLEAN AND PAINT STRUCTURAL STEEL BRIDGE.
Location Description: CONTRA COSTA AND MARIN COUNTIES IN RICHMOND AND SAN RAFAEL FROM 0.8 MILE WEST OF TOLL PLAZA TO 0.1 MILE EAST OF MAIN STREET
Contractor Name: Allied Painting, INC.
Contractor Address: 4 Larwin Road, Cherry Hill, NJ08034
Resident Engineer: Behzad Halali Structure Rep.: William Sommer
Sample Information
DIME Sample ID: 2022-08-23-10
TL Number from the TL Form:
Sample Submitted By Organization: CT HQ - QASI Bay Area Field Office
Sample Organization Contact: (916) 284-6784
Type of Sample: Quality Assurance
Type of Material: SMTL TM3 - Fastener Assembly
Sample Taken Date: 08/23/2022
Date that the sample was received by the laboratory/organization performing the testing: 09/05/2022
The quantity of what the sample constitutes: 41 assemblies
A brief description of the sample: A325 HDG bolts,nuts and washers
From where was the sample collected: Fabricator
Laboratory sample identification:
Structure unique identifier:
Structure name: Richmond- San Rafael
The fabricator/manufacturer/facility name: C&K Johnson
Material Information
Rocap Number(s): 455778AR
Heat Number(s): bolt 100109033
nut 800013379
washer 201905
Nut Mfg. Lot Number(s): Nucor 464120C
Washer Mfg. Lot Number(s): Prestige E0506
Bolt Specification: ASTM A325
Bolt Length(s): 2 1/4"
Nut Specification: ASTM A563 DH Hvy Hex
Washer Specification: ASTM F436 STR Round
Finish: HDG
Diameter/Size: 7/8 x 2 3/4"
Bolt Mfg. Lot Number: Nucor 455778A
Rocap Test Requirement(s): yes
Lubricant Requirements(s): yes
Test Results
Test 1 of 8
DIME Test ID: 2022-08-23-10-1
Test Method: ASTM F606-21: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load with Wedge)
Verified Date: 09/20/2022
Date Tested: 09/20/2022
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: A325 Wedge Tensile
Test Result Compliance:
Additional Comments When Verified:
|
Number of Bolt Samples
|
1
|
| Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Wedge Angle (deg) | Comments | Tested By | | 1A | 455778A | 0.8750 | 65420 | 291 | 10.00 | A325 Wedge Tensile | spaine |
| |
|
UTM
|
450kip
|
|
Temperature
|
no data
|
Test 2 of 8
DIME Test ID: 2022-08-23-10-2
Test Method: ASTM F606-21: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load)
Verified Date: 09/20/2022
Date Tested: 09/20/2022
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: Nut Proof Load
Test Result Compliance:
Additional Comments When Verified:
|
Number of Samples
|
1
|
| Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Comments | Tested By | | 1A | | | 72729 | | Nut Proof Load | |
| |
|
UTM
|
450kip
|
|
Temperature
|
72 f
|
Test 3 of 8
DIME Test ID: 2022-08-23-10-3
Test Method: ASME B1.2-83r17: (Ring Gage) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Ring Gage)
Verified Date: 09/20/2022
Date Tested: 09/20/2022
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
455778A
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
A325 USA N
|
|
Size
|
.875 in
|
|
Bolt Length
|
2.75 in
|
|
Gage Type
|
Pass
|
Test 4 of 8
DIME Test ID: 2022-08-23-10-4
Test Method: ASME B1.2-83r17: (Plug Gage) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Plug Gage)
Verified Date: 09/20/2022
Date Tested: 09/20/2022
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
464120C
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
DH N
|
|
Size
|
.875 in
|
|
Gage Type
|
Pass
|
Test 5 of 8
DIME Test ID: 2022-08-23-10-5
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 09/20/2022
Date Tested: 09/20/2022
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
455778A
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
A325 USA N
|
|
Size
|
.875 in
|
|
Bolt Length
|
2.75 in
|
|
Measurement Average
|
2.75 mils
|
Test 6 of 8
DIME Test ID: 2022-08-23-10-6
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 09/20/2022
Date Tested: 09/20/2022
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
464120C
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
DH N
|
|
Size
|
.875 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
3.16 mils
|
Test 7 of 8
DIME Test ID: 2022-08-23-10-7
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 09/20/2022
Date Tested: 09/20/2022
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
E0506
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
F436 P
|
|
Size
|
.875 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
4.34 mils
|
Test 8 of 8
DIME Test ID: 2022-08-23-10-8
Test Method: ASTM E18-20: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 09/20/2022
Date Tested: 09/20/2022
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
E0506
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
F436 P
|
|
Size
|
.875 in
|
|
Bolt Length
|
no data in
|
|
Hardness Reading Scale
|
C Scale
|
|
Hardness Reading Average
|
40.2
|
|
Spacing
|
Ok
|
