Sample Record for 2021-09-17-1
Note: Fields with no data or with a value of "Unknown" will not be displayed on the print out.
Project Information
Project ID: 213568 DEA: 034H6904 EFIS: 0319000026
QA Service Level: 1
DIST-CO-RTE-PM: 03-SAC,SAC/SOL-12-0-0.4/26.3-26.4, 0.0-0.4/26.3-26.4
Work Description: Major Damage Restoration (Emergency Opening)
Location Description:
Contractor Name: Golden State Bridge, Inc.
Contractor Address: 3701 Mallard Drive, Benicia, CA 94510
Resident Engineer: Masoud Saed Structure Rep.: Chau Ha
Sample Information
DIME Sample ID: 2021-09-17-1
TL Number from the TL Form: c658228
Sample Submitted By Organization: CT HQ - QASI Bay Area Field Office
Sample Organization Contact: (916) 284-6784
Type of Sample: Quality Assurance
Type of Material: SMTL TM3 - Fastener Assembly
Sample Taken Date: 09/17/2021
Date that the sample was received by the laboratory/organization performing the testing: 09/21/2021
The quantity of what the sample constitutes: 258 ea
A brief description of the sample: 7/8 x 2" A325 HDG Bolts with Nuts and washers
From where was the sample collected: Fabricator
Laboratory sample identification:
Structure unique identifier:
Structure name:
The fabricator/manufacturer/facility name: CK Johnson Industries
Material Information
Rocap Number(s): 757900R
Heat Number(s): Bolt- 10387030
Nut-8000008882
Washer- 12021060
Nut Mfg. Lot Number(s): Nucor -453592A
Washer Mfg. Lot Number(s): Technical Stamping- D9779
Bolt Specification: AF3125 A325-1
Bolt Length(s): 2"
Nut Specification: A563
Washer Specification: F436
Finish: HDG
Diameter/Size: 7/8"-9
Bolt Mfg. Lot Number: Fontana Fastener- 757900
Rocap Test Requirement(s): yes
Lubricant Requirements(s): yes
Test Results
Test 1 of 16
DIME Test ID: 2021-09-17-1-1
Test Method: ASTM F606-14a: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load)
Verified Date: 09/28/2021
Date Tested: 09/23/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: Nut Proof Load
Test Result Compliance:
Additional Comments When Verified:
Number of Samples
|
1
|
Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Comments | Tested By | 1A | 453592A | | 71951 | | Nut Proof Load | spaine |
| |
UTM
|
450kip
|
Temperature
|
72 f
|
Test 2 of 16
DIME Test ID: 2021-09-17-1-6
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 09/28/2021
Date Tested: 09/23/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
757900
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 USA LE
|
Size
|
.875 in
|
Bolt Length
|
2 in
|
Measurement Average
|
3.71 mils
|
Test 3 of 16
DIME Test ID: 2021-09-17-1-7
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 09/28/2021
Date Tested: 09/23/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1B
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
757900
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 USA LE
|
Size
|
.875 in
|
Bolt Length
|
2 in
|
Measurement Average
|
3.21 mils
|
Test 4 of 16
DIME Test ID: 2021-09-17-1-8
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 09/28/2021
Date Tested: 09/23/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1C
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
757900
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 USA LE
|
Size
|
.875 in
|
Bolt Length
|
2 in
|
Measurement Average
|
2.76 mils
|
Test 5 of 16
DIME Test ID: 2021-09-17-1-9
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 09/28/2021
Date Tested: 09/23/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
453592A
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
DH N
|
Size
|
.875 in
|
Bolt Length
|
no data in
|
Measurement Average
|
5.87 mils
|
Test 6 of 16
DIME Test ID: 2021-09-17-1-10
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 09/28/2021
Date Tested: 09/23/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
D9779
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
F436 P
|
Size
|
.875 in
|
Bolt Length
|
no data in
|
Measurement Average
|
2.19 mils
|
Test 7 of 16
DIME Test ID: 2021-09-17-1-11
Test Method: ASTM E18-15: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 09/28/2021
Date Tested: 09/23/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
757900
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 USA LE
|
Size
|
.875 in
|
Bolt Length
|
2 in
|
Hardness Reading Scale
|
C Scale
|
Hardness Reading Average
|
30.97
|
Spacing
|
Ok
|
Test 8 of 16
DIME Test ID: 2021-09-17-1-12
Test Method: ASTM E18-15: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 09/28/2021
Date Tested: 09/23/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1B
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
757900
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 USA LE
|
Size
|
.875 in
|
Bolt Length
|
2 in
|
Hardness Reading Scale
|
C Scale
|
Hardness Reading Average
|
31.8
|
Spacing
|
Ok
|
Test 9 of 16
DIME Test ID: 2021-09-17-1-13
Test Method: ASTM E18-15: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 09/28/2021
Date Tested: 09/23/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
D9779
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
F436 P
|
Size
|
.875 in
|
Bolt Length
|
no data in
|
Hardness Reading Scale
|
C Scale
|
Hardness Reading Average
|
39.3
|
Spacing
|
Ok
|
Test 10 of 16
DIME Test ID: 2021-09-17-1-14
Test Method: ASME B1.2-83r01: (Pitch Diameter) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Pitch Diameter)
Verified Date: 09/28/2021
Date Tested: 09/23/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
757900
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 USA LE
|
Size
|
.875 in
|
Bolt Length
|
2 in
|
Pitch Diameter
|
.821 in
|
Pitch Diameter 2nd
|
.821 in
|
Test 11 of 16
DIME Test ID: 2021-09-17-1-15
Test Method: ASME B1.2-83r01: (Pitch Diameter) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Pitch Diameter)
Verified Date: 09/28/2021
Date Tested: 09/23/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1B
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
757900
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 USA LE
|
Size
|
.875 in
|
Bolt Length
|
2 in
|
Pitch Diameter
|
.813 in
|
Pitch Diameter 2nd
|
.813 in
|
Test 12 of 16
DIME Test ID: 2021-09-17-1-16
Test Method: ASME B1.2-83r01: (Pitch Diameter) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Pitch Diameter)
Verified Date: 09/28/2021
Date Tested: 09/23/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1C
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
757900
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 USA LE
|
Size
|
.875 in
|
Bolt Length
|
2 in
|
Pitch Diameter
|
.819 in
|
Pitch Diameter 2nd
|
.819 in
|
Test 13 of 16
DIME Test ID: 2021-09-17-1-17
Test Method: ASME B1.2-83r01: (Ring Gage) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Ring Gage)
Verified Date: 09/28/2021
Date Tested: 09/23/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
757900
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 USA LE
|
Size
|
.875 in
|
Bolt Length
|
2 in
|
Gage Type
|
NA
|
Test 14 of 16
DIME Test ID: 2021-09-17-1-18
Test Method: ASME B1.2-83r01: (Ring Gage) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Ring Gage)
Verified Date: 09/28/2021
Date Tested: 09/23/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1B
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
757900
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 USA LE
|
Size
|
.875 in
|
Bolt Length
|
2 in
|
Gage Type
|
NA
|
Test 15 of 16
DIME Test ID: 2021-09-17-1-19
Test Method: ASME B1.2-83r01: (Ring Gage) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Ring Gage)
Verified Date: 09/28/2021
Date Tested: 09/23/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1C
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
757900
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 USA LE
|
Size
|
.875 in
|
Bolt Length
|
2 in
|
Gage Type
|
NA
|
Test 16 of 16
DIME Test ID: 2021-09-17-1-20
Test Method: ASME B1.2-83r01: (Plug Gage) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Plug Gage)
Verified Date: 09/28/2021
Date Tested: 09/23/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
453592A
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
DH N
|
Size
|
.875 in
|
Gage Type
|
Pass
|