Sample Record for 2021-08-26-10
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Project Information
Project ID: 215448 DEA: 031G7404 EFIS: 0319000238
QA Service Level: 1
DIST-CO-RTE-PM: 03-SAC-50-Var
Work Description: REMOVE BOLTS AND ADD PAINTED STRUCTURAL STEEL PLATES.
Location Description: SACRAMENTO COUNTY IN SACRAMENTO AT SACRAMENTO RIVER VIADUCT AND RAMP A4
Contractor Name: ABACUS CONSTRUCTION, INC.
Contractor Address: 6850 HAAS RD, ANDERSON CA 96007
Resident Engineer: Deya Dean Elghassein Structure Rep.: Eric Paul Duray
Sample Information
DIME Sample ID: 2021-08-26-10
TL Number from the TL Form: c658227
Sample Submitted By Organization: CT HQ - QASI Bay Area Field Office
Sample Organization Contact: (916) 284-6784
Type of Sample: Quality Assurance
Type of Material: SMTL TM3 - Fastener Assembly
Sample Taken Date: 08/26/2021
Date that the sample was received by the laboratory/organization performing the testing: 09/02/2021
The quantity of what the sample constitutes: 127
A brief description of the sample: 7/8 A325 fastener assemblies
From where was the sample collected: Fabricator
Laboratory sample identification:
Structure unique identifier:
Structure name:
The fabricator/manufacturer/facility name: CK Johnson Industries
Material Information
Rocap Number(s): 452403A
Heat Number(s): bolt-100105211
washer- 209071
nut- 453592B
Nut Mfg. Lot Number(s): Nucor- 453592B
Washer Mfg. Lot Number(s): Wrought- 10444 9874
Bolt Specification: A325
Bolt Length(s): 3"
Nut Specification: A563DH
Washer Specification: F436
Finish: HDG
Diameter/Size: 7/8"
Bolt Mfg. Lot Number: Nucor- 452403A
Rocap Test Requirement(s): yes
Lubricant Requirements(s): yes
Test Results
Test 1 of 12
DIME Test ID: 2021-08-26-10-1
Test Method: ASTM F606-14a: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load with Wedge)
Verified Date: 09/09/2021
Date Tested: 09/08/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: A325
Test Result Compliance:
Additional Comments When Verified:
Number of Bolt Samples
|
1
|
Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Wedge Angle (deg) | Comments | Tested By | 1 | 452403A | 0.8750 | 66731 | 296.83 | 10.00 | A325 | fsaylor |
| |
UTM
|
450kip
|
Temperature
|
no data
|
Test 2 of 12
DIME Test ID: 2021-08-26-10-2
Test Method: ASTM F606-14a: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load)
Verified Date: 09/09/2021
Date Tested: 09/08/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: A563
Test Result Compliance:
Additional Comments When Verified:
Number of Samples
|
1
|
Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Comments | Tested By | 1 | 453529B | | 72454 | | A563 | fsaylor |
| |
UTM
|
450kip
|
Temperature
|
72 f
|
Test 3 of 12
DIME Test ID: 2021-08-26-10-3
Test Method: ASME B1.2-83r01: (Pitch Diameter) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Pitch Diameter)
Verified Date: 09/09/2021
Date Tested: 09/08/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
4A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
452403A
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 USA N
|
Size
|
.875 in
|
Bolt Length
|
3 in
|
Pitch Diameter
|
0.819 in
|
Pitch Diameter 2nd
|
no data in
|
Test 4 of 12
DIME Test ID: 2021-08-26-10-4
Test Method: ASME B1.2-83r01: (Pitch Diameter) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Pitch Diameter)
Verified Date: 09/09/2021
Date Tested: 09/08/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
4B
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
452403A
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 USA N
|
Size
|
.875 in
|
Bolt Length
|
3 in
|
Pitch Diameter
|
0.810 in
|
Pitch Diameter 2nd
|
no data in
|
Test 5 of 12
DIME Test ID: 2021-08-26-10-5
Test Method: ASME B1.2-83r01: (Pitch Diameter) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Pitch Diameter)
Verified Date: 09/09/2021
Date Tested: 09/08/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
4C
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
452403A
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 USA N
|
Size
|
.875 in
|
Bolt Length
|
3 in
|
Pitch Diameter
|
0.821 in
|
Pitch Diameter 2nd
|
no data in
|
Test 6 of 12
DIME Test ID: 2021-08-26-10-6
Test Method: ASME B1.2-83r01: (Plug Gage) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Plug Gage)
Verified Date: 09/09/2021
Date Tested: 09/08/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
4A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
453592B
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
DH N
|
Size
|
.875 in
|
Gage Type
|
Pass
|
Test 7 of 12
DIME Test ID: 2021-08-26-10-7
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 09/09/2021
Date Tested: 09/08/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
4A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
452403A
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 USA N
|
Size
|
.875 in
|
Bolt Length
|
3 in
|
Measurement Average
|
4.61 mils
|
Test 8 of 12
DIME Test ID: 2021-08-26-10-8
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 09/09/2021
Date Tested: 09/08/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
4B
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
452403A
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 USA N
|
Size
|
.875 in
|
Bolt Length
|
3 in
|
Measurement Average
|
3.59 mils
|
Test 9 of 12
DIME Test ID: 2021-08-26-10-9
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 09/09/2021
Date Tested: 09/08/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
4C
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
452403A
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 USA N
|
Size
|
.875 in
|
Bolt Length
|
3 in
|
Measurement Average
|
3.71 mils
|
Test 10 of 12
DIME Test ID: 2021-08-26-10-10
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 09/09/2021
Date Tested: 09/08/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
4A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
453592B
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
DH N
|
Size
|
.875 in
|
Bolt Length
|
no data in
|
Measurement Average
|
4.94 mils
|
Test 11 of 12
DIME Test ID: 2021-08-26-10-11
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 09/09/2021
Date Tested: 09/08/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
4A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
104449874
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
WS
|
Size
|
.875 in
|
Bolt Length
|
no data in
|
Measurement Average
|
2.94 mils
|
Test 12 of 12
DIME Test ID: 2021-08-26-10-12
Test Method: ASTM E18-15: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 09/09/2021
Date Tested: 09/08/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
4A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
104449874
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
WS
|
Size
|
.875 in
|
Bolt Length
|
no data in
|
Hardness Reading Scale
|
C Scale
|
Hardness Reading Average
|
37.65
|
Spacing
|
Ok
|