Sample Record for 2021-07-16-38
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Project Information
Project ID: 214402 DEA: 010E7704 EFIS: 0115000009
QA Service Level: 1
DIST-CO-RTE-PM: 01-HUM-101-R17.9/87.8
Work Description: STRENGTHEN 2 BRIDGES.
Location Description: HUMBOLDT COUNTY AT SOUTH FORK EEL RIVER AND SEPARATION AND AT ARCATA OVERHEAD
Contractor Name: Freyssinet Inc
Contractor Address: 44880 Falcon Place, Suite 100, Sterling, VA 20166
Resident Engineer: Joaquin Rodriguez Structure Rep.: Ryan Duran
Sample Information
DIME Sample ID: 2021-07-16-38
TL Number from the TL Form: C8356670
Sample Submitted By Organization: CT HQ - QASI Bay Area Field Office
Sample Organization Contact: (916) 284-6784
Type of Sample: Quality Assurance
Type of Material: SMTL TM3 - Fastener Assembly
Sample Taken Date: 07/16/2021
Date that the sample was received by the laboratory/organization performing the testing: 07/21/2021
The quantity of what the sample constitutes: 2138 assemblies total
A brief description of the sample: 1", 3/4" and 5/8" A325 HDG fastener assemblies
From where was the sample collected: Fabricator
Laboratory sample identification:
Structure unique identifier:
Structure name: various
The fabricator/manufacturer/facility name: CK Johnson Industries
Material Information
Rocap Number(s): 442948AR
Heat Number(s): Bolt 100798118
Nut 100890602
Washer B57380
Nut Mfg. Lot Number(s): 454499A
Washer Mfg. Lot Number(s): E0076
Bolt Specification: A325 Hvy Hex HDG
Bolt Length(s): 4 1/2"
Nut Specification: F563 DH HDG
Washer Specification: F436 HDG
Finish: Hot Dip Galvanized
Diameter/Size: 5/8" dia
Bolt Mfg. Lot Number: 442948A
Rocap Test Requirement(s): yes
Lubricant Requirements(s): yes
Test Results
Test 1 of 12
DIME Test ID: 2021-07-16-38-1
Test Method: ASTM F606-14a: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load with Wedge)
Verified Date: 07/26/2021
Date Tested: 07/22/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: A325 Wedge Tensile
Test Result Compliance:
Additional Comments When Verified:
Number of Bolt Samples
|
1
|
Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Wedge Angle (deg) | Comments | Tested By | 1A | 442948A | 0.6250 | 31596 | 140.54 | 10.00 | A325 Wedge Tensile | spaine |
| |
UTM
|
450kip
|
Temperature
|
no data
|
Test 2 of 12
DIME Test ID: 2021-07-16-38-2
Test Method: ASTM F606-14a: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load)
Verified Date: 07/26/2021
Date Tested: 07/23/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: A563
Test Result Compliance:
Additional Comments When Verified:
Number of Samples
|
1
|
Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Comments | Tested By | 1 | 454499A | | 36131 | | A563 | fsaylor |
| |
UTM
|
450kip
|
Temperature
|
72 f
|
Test 3 of 12
DIME Test ID: 2021-07-16-38-3
Test Method: ASME B1.2-83r01: (Ring Gage) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Ring Gage)
Verified Date: 07/26/2021
Date Tested: 07/26/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
442948A
|
Finish Coating
|
Plain and ASTM F2329 - Hot Dip
|
Product Markings
|
A325 USA N
|
Size
|
0.625 in
|
Bolt Length
|
4.5 in
|
Gage Type
|
Pass
|
Test 4 of 12
DIME Test ID: 2021-07-16-38-4
Test Method: ASME B1.2-83r01: (Ring Gage) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Ring Gage)
Verified Date: 07/26/2021
Date Tested: 07/26/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1B
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
442948A
|
Finish Coating
|
Plain and ASTM F2329 - Hot Dip
|
Product Markings
|
A325 USA N
|
Size
|
0.625 in
|
Bolt Length
|
4.5 in
|
Gage Type
|
Pass
|
Test 5 of 12
DIME Test ID: 2021-07-16-38-5
Test Method: ASME B1.2-83r01: (Ring Gage) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Ring Gage)
Verified Date: 07/26/2021
Date Tested: 07/26/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1C
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
442948A
|
Finish Coating
|
Plain and ASTM F2329 - Hot Dip
|
Product Markings
|
A325 USA N
|
Size
|
0.625 in
|
Bolt Length
|
4.5 in
|
Gage Type
|
Pass
|
Test 6 of 12
DIME Test ID: 2021-07-16-38-6
Test Method: ASME B1.2-83r01: (Plug Gage) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Plug Gage)
Verified Date: 07/26/2021
Date Tested: 07/26/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
454499A
|
Finish Coating
|
Plain and ASTM F2329 - Hot Dip
|
Product Markings
|
DH N
|
Size
|
0.625 in
|
Gage Type
|
Pass
|
Test 7 of 12
DIME Test ID: 2021-07-16-38-7
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 07/26/2021
Date Tested: 07/26/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
442948A
|
Finish Coating
|
Plain and ASTM F2329 - Hot Dip
|
Product Markings
|
A325 USA N
|
Size
|
0.625 in
|
Bolt Length
|
4.5 in
|
Measurement Average
|
2.48 mils
|
Test 8 of 12
DIME Test ID: 2021-07-16-38-8
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 07/26/2021
Date Tested: 07/26/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1B
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
442948A
|
Finish Coating
|
Plain and ASTM F2329 - Hot Dip
|
Product Markings
|
A325 USA N
|
Size
|
0.625 in
|
Bolt Length
|
4.5 in
|
Measurement Average
|
3.43 mils
|
Test 9 of 12
DIME Test ID: 2021-07-16-38-9
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 07/26/2021
Date Tested: 07/26/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1C
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
442948A
|
Finish Coating
|
Plain and ASTM F2329 - Hot Dip
|
Product Markings
|
A325 USA N
|
Size
|
0.625 in
|
Bolt Length
|
4.5 in
|
Measurement Average
|
2.44 mils
|
Test 10 of 12
DIME Test ID: 2021-07-16-38-10
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 07/26/2021
Date Tested: 07/26/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
454499A
|
Finish Coating
|
Plain and ASTM F2329 - Hot Dip
|
Product Markings
|
DH N
|
Size
|
0.625 in
|
Bolt Length
|
no data in
|
Measurement Average
|
3.6 mils
|
Test 11 of 12
DIME Test ID: 2021-07-16-38-11
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 07/26/2021
Date Tested: 07/26/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
E0076
|
Finish Coating
|
Plain and ASTM F2329 - Hot Dip
|
Product Markings
|
F436 P
|
Size
|
0.625 in
|
Bolt Length
|
no data in
|
Measurement Average
|
3.8 mils
|
Test 12 of 12
DIME Test ID: 2021-07-16-38-12
Test Method: ASTM E18-15: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 07/26/2021
Date Tested: 07/26/2021
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
E0076
|
Finish Coating
|
Plain and ASTM F2329 - Hot Dip
|
Product Markings
|
F436 P
|
Size
|
0.625 in
|
Bolt Length
|
no data in
|
Hardness Reading Scale
|
C Scale
|
Hardness Reading Average
|
41.15
|
Spacing
|
Ok
|