Sample Record for 2020-02-03-4
Note: Fields with no data or with a value of "Unknown" will not be displayed on the print out.
Project Information
Project ID: 208945 DEA: 07288604 EFIS: 0700021080 COOP: 074663
QA Service Level: 1
DIST-CO-RTE-PM: 07-LA-710-6.0-9.4
Work Description: Gerald Desmond Bridge Replacement - A Design Build project. IQA samples will be selected by Port/Caltrans representatives and sent to Translab for testing.
Location Description: Port of Long Beach (District 7)
Contractor Name: Shimmick/FCC/Impregilo (SFI) JV
Contractor Address: 11 Golden Shore, Suite 330, Long Beach, CA 90802
Resident Engineer: Structure Rep.:
Sample Information
DIME Sample ID: 2020-02-03-4
TL Number from the TL Form:
Sample Submitted By Organization: CT HQ - QASI Los Angeles Field Office
Sample Organization Contact: (858) 285-5797
Type of Sample: Independent Assurance
Type of Material: SMTL TM3 - Fastener Assembly
Sample Taken Date: 02/03/2020
Date that the sample was received by the laboratory/organization performing the testing: 02/11/2020
The quantity of what the sample constitutes: 2
A brief description of the sample: bolt, nut, washer
From where was the sample collected: Job Site
Laboratory sample identification:
Structure unique identifier:
Structure name:
The fabricator/manufacturer/facility name: KT Bolt
Material Information
Rocap Number(s): L1413415
Heat Number(s): Bolt 62149465
Nut 6214661005
Washer 140647
Nut Mfg. Lot Number(s): 30581-6214661005Z
Washer Mfg. Lot Number(s): 0115-716Y
Bolt Specification: F3125 Grade A490
Bolt Length(s): 7 1/2
Nut Specification: A563 DH
Washer Specification: F436
Finish: Geomet
Diameter/Size: 1 1/4
Bolt Mfg. Lot Number: 56319Z
Rocap Test Requirement(s): Initial tension, minimum installation tension, maximum allowable torque, degrees of rotation, minimum tension at full rotation
Lubricant Requirements(s):
Test Results
Test 1 of 16
DIME Test ID: 2020-02-03-4-1
Test Method: ASTM F606-14a: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load with Wedge)
Verified Date: 02/13/2020
Date Tested: 02/13/2020
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: A490 Wedge Tensile
Test Result Compliance:
Additional Comments When Verified:
|
Number of Bolt Samples
|
1
|
| Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Wedge Angle (deg) | Comments | Tested By | | 1A | 56319 | 1.2500 | 155740 | 692.77 | 6.00 | A490 Wedge Tensile | spaine |
| |
|
UTM
|
450kip
|
|
Temperature
|
no data
|
Test 2 of 16
DIME Test ID: 2020-02-03-4-2
Test Method: ASTM F606-14a: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load with Wedge)
Verified Date: 02/13/2020
Date Tested: 02/13/2020
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: A490 Wedge Tensile
Test Result Compliance:
Additional Comments When Verified:
|
Number of Bolt Samples
|
1
|
| Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Wedge Angle (deg) | Comments | Tested By | | 1B | 56319 | 1.2500 | 162300 | 721.94 | 6.00 | A490 Wedge Tensile | spaine |
| |
|
UTM
|
450kip
|
|
Temperature
|
no data
|
Test 3 of 16
DIME Test ID: 2020-02-03-4-3
Test Method: ASTM F606-14a: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load)
Verified Date: 02/13/2020
Date Tested: 02/13/2020
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: Nut Proof Load
Test Result Compliance:
Additional Comments When Verified:
|
Number of Samples
|
1
|
| Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Comments | Tested By | | 1A | 30581-6214661005 | | 170516 | | Nut Proof Load | spaine |
| |
|
UTM
|
450kip
|
|
Temperature
|
72 f
|
Test 4 of 16
DIME Test ID: 2020-02-03-4-4
Test Method: ASTM F606-14a: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load)
Verified Date: 02/13/2020
Date Tested: 02/13/2020
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: Nut Proof Load
Test Result Compliance:
Additional Comments When Verified:
|
Number of Samples
|
1
|
| Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Comments | Tested By | | 1B | 30581-6214661005 | | 170731 | | Nut Proof Load | spaine |
| |
|
UTM
|
450kip
|
|
Temperature
|
72 f
|
Test 5 of 16
DIME Test ID: 2020-02-03-4-5
Test Method: ASME B1.2-83r01: (Ring Gage) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Ring Gage)
Verified Date: 02/13/2020
Date Tested: 02/13/2020
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
56319
|
|
Finish Coating
|
ASTM F1136 - Dachromet or Geomet
|
|
Product Markings
|
KT A490
|
|
Size
|
1.25 in
|
|
Bolt Length
|
7.5 in
|
|
Gage Type
|
Pass
|
Test 6 of 16
DIME Test ID: 2020-02-03-4-6
Test Method: ASME B1.2-83r01: (Ring Gage) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Ring Gage)
Verified Date: 02/13/2020
Date Tested: 02/13/2020
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
56319
|
|
Finish Coating
|
ASTM F1136 - Dachromet or Geomet
|
|
Product Markings
|
KT A490
|
|
Size
|
1.25 in
|
|
Bolt Length
|
7.5 in
|
|
Gage Type
|
Pass
|
Test 7 of 16
DIME Test ID: 2020-02-03-4-7
Test Method: ASME B1.2-83r01: (Plug Gage) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Plug Gage)
Verified Date: 02/13/2020
Date Tested: 02/13/2020
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
30581-6214661005
|
|
Finish Coating
|
ASTM F1136 - Dachromet or Geomet
|
|
Product Markings
|
DH3 U
|
|
Size
|
1.25 in
|
|
Gage Type
|
Pass
|
Test 8 of 16
DIME Test ID: 2020-02-03-4-8
Test Method: ASME B1.2-83r01: (Plug Gage) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Plug Gage)
Verified Date: 02/13/2020
Date Tested: 02/13/2020
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
30581-6214661005
|
|
Finish Coating
|
ASTM F1136 - Dachromet or Geomet
|
|
Product Markings
|
DH3 U
|
|
Size
|
1.25 in
|
|
Gage Type
|
Pass
|
Test 9 of 16
DIME Test ID: 2020-02-03-4-9
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 02/13/2020
Date Tested: 02/13/2020
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
56319
|
|
Finish Coating
|
ASTM F1136 - Dachromet or Geomet
|
|
Product Markings
|
KT A490
|
|
Size
|
1.25 in
|
|
Bolt Length
|
7.5 in
|
|
Measurement Average
|
1.04 mils
|
Test 10 of 16
DIME Test ID: 2020-02-03-4-10
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 02/13/2020
Date Tested: 02/13/2020
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
56319
|
|
Finish Coating
|
ASTM F1136 - Dachromet or Geomet
|
|
Product Markings
|
KT A490
|
|
Size
|
1.25 in
|
|
Bolt Length
|
7.5 in
|
|
Measurement Average
|
0.93 mils
|
Test 11 of 16
DIME Test ID: 2020-02-03-4-11
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 02/13/2020
Date Tested: 02/13/2020
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
30581-6214661005
|
|
Finish Coating
|
ASTM F1136 - Dachromet or Geomet
|
|
Product Markings
|
DH3 U
|
|
Size
|
1.25 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
0.66 mils
|
Test 12 of 16
DIME Test ID: 2020-02-03-4-12
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 02/13/2020
Date Tested: 02/13/2020
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
30581-6214661005
|
|
Finish Coating
|
ASTM F1136 - Dachromet or Geomet
|
|
Product Markings
|
DH3 U
|
|
Size
|
1.25 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
0.89 mils
|
Test 13 of 16
DIME Test ID: 2020-02-03-4-13
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 02/13/2020
Date Tested: 02/13/2020
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
0115-716
|
|
Finish Coating
|
ASTM F1136 - Dachromet or Geomet
|
|
Product Markings
|
TSI 3 F436
|
|
Size
|
1.25 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
0.38 mils
|
Test 14 of 16
DIME Test ID: 2020-02-03-4-14
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 02/13/2020
Date Tested: 02/13/2020
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
0115-716
|
|
Finish Coating
|
ASTM F1136 - Dachromet or Geomet
|
|
Product Markings
|
TSI 3 F436
|
|
Size
|
1.25 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
0.52 mils
|
Test 15 of 16
DIME Test ID: 2020-02-03-4-15
Test Method: ASTM E18-15: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 02/13/2020
Date Tested: 02/13/2020
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
0115-716
|
|
Finish Coating
|
ASTM F1136 - Dachromet or Geomet
|
|
Product Markings
|
TSI 3 F436
|
|
Size
|
1.25 in
|
|
Bolt Length
|
no data in
|
|
Hardness Reading Scale
|
C Scale
|
|
Hardness Reading Average
|
42.85
|
|
Spacing
|
Ok
|
Test 16 of 16
DIME Test ID: 2020-02-03-4-16
Test Method: ASTM E18-15: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 02/13/2020
Date Tested: 02/13/2020
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
0115-716
|
|
Finish Coating
|
ASTM F1136 - Dachromet or Geomet
|
|
Product Markings
|
TSI 3 F436
|
|
Size
|
1.25 in
|
|
Bolt Length
|
no data in
|
|
Hardness Reading Scale
|
C Scale
|
|
Hardness Reading Average
|
42.2
|
|
Spacing
|
Ok
|
