Sample Record for 2019-05-08-14
Note: Fields with no data or with a value of "Unknown" will not be displayed on the print out.
Project Information
Project ID: 213074 DEA: 044G8904 EFIS: 0413000059
QA Service Level: 1
DIST-CO-RTE-PM: 04-CC-580-5.8
Work Description: BIDGE SEISMIC RETROFIT
Location Description: CONTRA COSTA COUNTY IN RICHMOND AT SCOFIELD AVENUE UNDERCROSSING
Contractor Name: BROSAMER & WALL, INC.
Contractor Address: 1777 Oakland Blvd., Suite 300, Walnut Creek, CA 94596
Resident Engineer: Jason Trinh Structure Rep.: Eric Urmeneta
Sample Information
DIME Sample ID: 2019-05-08-14
TL Number from the TL Form:
Sample Submitted By Organization: CT HQ - QASI Bay Area Field Office
Sample Organization Contact: (916) 284-6784
Type of Sample: Quality Assurance
Type of Material: SMTL TM3 - Fastener Assembly
Sample Taken Date: 05/08/2019
Date that the sample was received by the laboratory/organization performing the testing: 05/08/2019
The quantity of what the sample constitutes: 92 ea 1" a449 and 20 1"x 7 1/2" A325
A brief description of the sample: A325 bolts with nuts and washers and A449 threaded studs with nuts and washers
From where was the sample collected: Source
Laboratory sample identification: B9-031-19
Structure unique identifier:
Structure name:
The fabricator/manufacturer/facility name: Bay Bolt
Material Information
Rocap Number(s): 9581-01
Heat Number(s): NF14103890
Nut Mfg. Lot Number(s): 410347D
Washer Mfg. Lot Number(s): 312021
Bolt Specification: A325 A449
Bolt Length(s): 7 1/2"
Nut Specification: A563 gr DH
Washer Specification: F436
Finish: HDG
Diameter/Size: 1"
Bolt Mfg. Lot Number: 354782A
Rocap Test Requirement(s): yes
Lubricant Requirements(s): yes
Test Results
Test 1 of 10
DIME Test ID: 2019-05-08-14-1
Test Method: ASTM F606-14a: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load with Wedge)
Verified Date: 05/15/2019
Date Tested: 05/13/2019
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: A325
Test Result Compliance:
Additional Comments When Verified:
Number of Bolt Samples
|
1
|
Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Wedge Angle (deg) | Comments | Tested By | 1A | 354782A | 1\" | 87296 | 388.3 | 10 | A325 | Steve |
| |
UTM
|
400KIP
|
Temperature
|
no data
|
Test 2 of 10
DIME Test ID: 2019-05-08-14-2
Test Method: ASTM F606-14a: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load)
Verified Date: 05/15/2019
Date Tested: 05/13/2019
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: Nut Proof Load
Test Result Compliance:
Additional Comments When Verified:
Number of Samples
|
1
|
Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Comments | Tested By | 1A | 410347D | 1\" | 93546 | 416.11 | Nut Proof Load | steve |
| |
UTM
|
400KIP
|
Temperature
|
72 F
|
Test 3 of 10
DIME Test ID: 2019-05-08-14-3
Test Method: ASTM F606-14: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Hex Cap Screws)
Verified Date: 05/15/2019
Date Tested: 05/14/2019
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: A449 AT Rod
Test Result Compliance:
Additional Comments When Verified:
Number of Samples
|
1
|
Sample | Size | Area (in^2) | Peak Load (lbf) | Peak Load (kN) | Tensile Strength (psi) | Stress at Offset (psi) | Load at Offset (lbf) | Comments | 2A | A449 AT Rod | 0.606 | 83924 | 373 | 138489 | 129134 | 78255 | A449 AT Rod |
| |
UTM
|
400KIP
|
Temperature
|
72
|
Test 4 of 10
DIME Test ID: 2019-05-08-14-4
Test Method: ASME B1.2-83r01: (Pitch Diameter) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Pitch Diameter)
Verified Date: 05/15/2019
Date Tested: 05/14/2019
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
354782A
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 N
|
Size
|
1 in
|
Bolt Length
|
7.5 in
|
Pitch Diameter
|
0.937 in
|
Pitch Diameter 2nd
|
.937 in
|
Test 5 of 10
DIME Test ID: 2019-05-08-14-5
Test Method: ASME B1.2-83r01: (Pitch Diameter) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Pitch Diameter)
Verified Date: 05/15/2019
Date Tested: 05/14/2019
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
2A
|
Rocap Number
|
no data
|
Heat Number(s)
|
177624
|
Mfg. Lot Number
|
no data
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A449
|
Size
|
1 in
|
Bolt Length
|
36 in
|
Pitch Diameter
|
.925 in
|
Pitch Diameter 2nd
|
.926 in
|
Test 6 of 10
DIME Test ID: 2019-05-08-14-6
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 05/15/2019
Date Tested: 05/14/2019
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
354782A
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 N
|
Size
|
1 in
|
Bolt Length
|
7.5 in
|
Measurement Average
|
3.85 mils
|
Test 7 of 10
DIME Test ID: 2019-05-08-14-7
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 05/15/2019
Date Tested: 05/14/2019
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
2A
|
Rocap Number
|
no data
|
Heat Number(s)
|
177624
|
Mfg. Lot Number
|
no data
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A449
|
Size
|
1 in
|
Bolt Length
|
36 in
|
Measurement Average
|
9.4 mils
|
Test 8 of 10
DIME Test ID: 2019-05-08-14-8
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 05/15/2019
Date Tested: 05/14/2019
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
410347D
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
DH N
|
Size
|
1 in
|
Bolt Length
|
no data in
|
Measurement Average
|
3.5 mils
|
Test 9 of 10
DIME Test ID: 2019-05-08-14-9
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 05/15/2019
Date Tested: 05/14/2019
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
312021
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
WS
|
Size
|
1 in
|
Bolt Length
|
no data in
|
Measurement Average
|
3.79 mils
|
Test 10 of 10
DIME Test ID: 2019-05-08-14-10
Test Method: ASTM E18-15: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 05/15/2019
Date Tested: 05/14/2019
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
312021
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
WS
|
Size
|
1 in
|
Bolt Length
|
no data in
|
Hardness Reading Scale
|
C Scale
|
Hardness Reading Average
|
35.95
|
Spacing
|
Ok
|