Note: Fields with no data or with a value of "Unknown" will not be displayed on the print out.
Project ID: 211076 DEA: 040K6914
QA Service Level: 1
DIST-CO-RTE-PM: 04-SF-80-8.2/8.6
Work Description: Install grease caps and repair pre-stress tendon
Location Description: In SF at the eastern span of the SF-Oakland Bay Bridge
Contractor Name: Golden State Bridge
Contractor Address: 2990 Bay Vista Court, Benicia, CA 94510
Resident Engineer: Bill Shedd Structure Rep.: Thuc Tran
DIME Sample ID: 2018-02-27-6
TL Number from the TL Form:
Sample Submitted By Organization: CT HQ - QASI Bay Area Field Office
Sample Organization Contact: (916) 284-6784
Type of Sample: Quality Assurance
Type of Material: SMTL TM3 - Fastener Assembly
Sample Taken Date: 02/27/2018
Date that the sample was received by the laboratory/organization performing the testing: 02/28/2018
The quantity of what the sample constitutes: 1 lot
A brief description of the sample: A352 HH Bolt
From where was the sample collected: Distributor
Laboratory sample identification:
Structure unique identifier:
Structure name:
The fabricator/manufacturer/facility name: Bay Bolt
Rocap Number(s): 1840-04
Heat Number(s): 10088415
Nut Mfg. Lot Number(s): 387398B
Washer Mfg. Lot Number(s): 305068
Bolt Specification: A325
Bolt Length(s): 2.25"
Nut Specification: A563, Gr DH
Washer Specification: A436
Finish: HDG
Diameter/Size: 5/8"
Bolt Mfg. Lot Number: 386693A
Rocap Test Requirement(s): Yes
Lubricant Requirements(s): yes
DIME Test ID: 2018-02-27-6-1
Test Method: ASTM F606-14a: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load with Wedge)
Verified Date: 03/02/2018
Date Tested: 03/02/2018
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: paul.lukkarila@dot.ca.gov
Organization Phone: 916-227-7257
General Comments for this Test: A325
Test Result Compliance:
Additional Comments When Verified:
Number of Bolt Samples
|
1
|
Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Wedge Angle (deg) | Comments | Tested By | 6A | 386693A | 5/8\" | 31322 | 139.3 | 10 | A325 | Brian |
| |
UTM
|
400KIP
|
Temperature
|
no data
|
DIME Test ID: 2018-02-27-6-2
Test Method: ASTM F606-14a: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load)
Verified Date: 03/02/2018
Date Tested: 03/02/2018
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: paul.lukkarila@dot.ca.gov
Organization Phone: 916-227-7257
General Comments for this Test: Nut Proof Load
Test Result Compliance:
Additional Comments When Verified:
Number of Samples
|
1
|
Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Comments | Tested By | 6A | 387398B | 5/8\" | 34666 | 154.2 | Nut Proof Load | Brian |
| |
UTM
|
400KIP
|
Temperature
|
72 F
|
DIME Test ID: 2018-02-27-6-3
Test Method: ASME B1.2-83r01: (Ring Gage) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Ring Gage)
Verified Date: 03/02/2018
Date Tested: 03/02/2018
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: paul.lukkarila@dot.ca.gov
Organization Phone: 916-227-7257
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
6A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
386693A
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 N
|
Size
|
.625 in
|
Bolt Length
|
2.25 in
|
Gage Type
|
Pass
|
DIME Test ID: 2018-02-27-6-4
Test Method: ASME B1.2-83r01: (Plug Gage) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Plug Gage)
Verified Date: 03/02/2018
Date Tested: 03/02/2018
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: paul.lukkarila@dot.ca.gov
Organization Phone: 916-227-7257
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
6A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
387398B
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
DH N
|
Size
|
.625 in
|
Gage Type
|
Pass
|
DIME Test ID: 2018-02-27-6-5
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 03/02/2018
Date Tested: 03/02/2018
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: paul.lukkarila@dot.ca.gov
Organization Phone: 916-227-7257
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
6A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
386693A
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 N
|
Size
|
.625 in
|
Bolt Length
|
2.25 in
|
Measurement Average
|
3.97 mils
|
DIME Test ID: 2018-02-27-6-6
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 03/02/2018
Date Tested: 03/02/2018
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: paul.lukkarila@dot.ca.gov
Organization Phone: 916-227-7257
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
6A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
387398B
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
DH N
|
Size
|
.625 in
|
Bolt Length
|
no data in
|
Measurement Average
|
4.01 mils
|
DIME Test ID: 2018-02-27-6-7
Test Method: ASTM B499-14: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 03/02/2018
Date Tested: 03/02/2018
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: paul.lukkarila@dot.ca.gov
Organization Phone: 916-227-7257
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
6A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
305068
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
WS
|
Size
|
.625 in
|
Bolt Length
|
no data in
|
Measurement Average
|
2.18 mils
|
DIME Test ID: 2018-02-27-6-8
Test Method: ASTM E18-15: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 03/02/2018
Date Tested: 03/02/2018
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: paul.lukkarila@dot.ca.gov
Organization Phone: 916-227-7257
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
6A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
305068
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
WS
|
Size
|
.625 in
|
Bolt Length
|
no data in
|
Hardness Reading Scale
|
C Scale
|
Hardness Reading Average
|
34.6
|
Spacing
|
Ok
|