Sample Record for 2024-08-27-20
Note: Fields with no data or with a value of "Unknown" will not be displayed on the print out.
Project Information
Project ID: 1000543 DEA: 031N0104 EFIS: 0324000268
QA Service Level: 1
DIST-CO-RTE-PM: 03-SAC-160-0/0
Work Description: continuation of emergency project EA 03-4H9504 Delta Moveables.
Location Description:
Contractor Name: Golden State Bridge Inc.
Contractor Address: 3701 MALLARD DRIVE BENICIA CA, 94510
Resident Engineer: RICHARD KAUFMAN, Structure Rep.: Rusty D'Anna
Sample Information
DIME Sample ID: 2024-08-27-20
TL Number from the TL Form:
Sample Submitted By Organization: CT HQ - Vallejo Field Laboratory
Sample Organization Contact: 9166394315
Type of Sample: Quality Assurance
Type of Material: SMTL TM3 - Fastener Assembly
Sample Taken Date: 08/27/2024
Date that the sample was received by the laboratory/organization performing the testing: 08/29/2024
The quantity of what the sample constitutes: A325 - 7/8 x 4 Hex - 82 Bolts
A brief description of the sample: A325 - 7/8 x 4 Hex - 2 Bolts
From where was the sample collected: Source
Laboratory sample identification:
Structure unique identifier:
Structure name:
The fabricator/manufacturer/facility name: Bay Bolt
Material Information
Rocap Number(s):
Heat Number(s): 552610, 561460, 284272
Nut Mfg. Lot Number(s): 08-44-020
Washer Mfg. Lot Number(s): 232129
Bolt Specification: A325 - 7/8 x 4 Hex
Bolt Length(s): 4
Nut Specification: A563
Washer Specification: F436
Finish: MG
Diameter/Size: 7/8”
Bolt Mfg. Lot Number: 619640
Rocap Test Requirement(s):
Lubricant Requirements(s):
Washer Inner Diameter(s):
Test Results
Test 1 of 12
DIME Test ID: 2024-08-27-20-1
Test Method: ASTM F606-21: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load)
Verified Date: 09/04/2024
Date Tested: 09/03/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: Proof Load
Test Result Compliance:
Additional Comments When Verified:
|
Number of Samples
|
1
|
| Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Comments | Tested By | | 1A | | | 75953 | | Proof Load | |
| |
|
UTM
|
450kip
|
|
Temperature
|
72 f
|
Test 2 of 12
DIME Test ID: 2024-08-27-20-2
Test Method: ASTM F606-21: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load with Wedge)
Verified Date: 09/04/2024
Date Tested: 09/03/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: Wedge Tensile
Test Result Compliance:
Additional Comments When Verified:
|
Number of Bolt Samples
|
1
|
| Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Wedge Angle (deg) | Comments | Tested By | | 1A | 619640 | 0.8750 | 66653 | 296.49 | 10.00 | Wedge Tensile | aauvinen |
| |
|
UTM
|
450kip
|
|
Temperature
|
no data
|
Test 3 of 12
DIME Test ID: 2024-08-27-20-3
Test Method: ASME B1.2-83r17: (Ring Gage) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Ring Gage)
Verified Date: 09/04/2024
Date Tested: 09/03/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
619640
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
A325 SL
|
|
Size
|
0.875 in
|
|
Bolt Length
|
4 in
|
|
Gage Type
|
Pass
|
Test 4 of 12
DIME Test ID: 2024-08-27-20-4
Test Method: ASME B1.2-83r17: (Ring Gage) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Ring Gage)
Verified Date: 09/04/2024
Date Tested: 09/03/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
619640
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
A325 SL
|
|
Size
|
0.875 in
|
|
Bolt Length
|
4 in
|
|
Gage Type
|
Pass
|
Test 5 of 12
DIME Test ID: 2024-08-27-20-5
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 09/04/2024
Date Tested: 09/03/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
619640
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
A325 SL
|
|
Size
|
0.875 in
|
|
Bolt Length
|
4 in
|
|
Measurement Average
|
2.97 mils
|
Test 6 of 12
DIME Test ID: 2024-08-27-20-6
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 09/04/2024
Date Tested: 09/03/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
619640
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
A325 SL
|
|
Size
|
0.875 in
|
|
Bolt Length
|
4 in
|
|
Measurement Average
|
3.08 mils
|
Test 7 of 12
DIME Test ID: 2024-08-27-20-7
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 09/04/2024
Date Tested: 09/03/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
08-44-020
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
DMC DH
|
|
Size
|
0.875 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
3.88 mils
|
Test 8 of 12
DIME Test ID: 2024-08-27-20-8
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 09/04/2024
Date Tested: 09/03/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
08-44-020
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
DMC DH
|
|
Size
|
0.875 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
3.97 mils
|
Test 9 of 12
DIME Test ID: 2024-08-27-20-9
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 09/04/2024
Date Tested: 09/03/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
284272
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
WS
|
|
Size
|
0.875 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
2.75 mils
|
Test 10 of 12
DIME Test ID: 2024-08-27-20-10
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 09/04/2024
Date Tested: 09/03/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
284272
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
WS
|
|
Size
|
0.875 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
3.22 mils
|
Test 11 of 12
DIME Test ID: 2024-08-27-20-11
Test Method: ASTM E18-20: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 09/04/2024
Date Tested: 09/03/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
284272
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
WS
|
|
Size
|
0.875 in
|
|
Bolt Length
|
no data in
|
|
Hardness Reading Scale
|
C Scale
|
|
Hardness Reading Average
|
40.25
|
|
Spacing
|
Ok
|
Test 12 of 12
DIME Test ID: 2024-08-27-20-12
Test Method: ASTM E18-20: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 09/04/2024
Date Tested: 09/03/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
284272
|
|
Finish Coating
|
ASTM B695 - Mech Galv
|
|
Product Markings
|
WS
|
|
Size
|
0.875 in
|
|
Bolt Length
|
no data in
|
|
Hardness Reading Scale
|
C Scale
|
|
Hardness Reading Average
|
38.15
|
|
Spacing
|
Ok
|
