Sample Record for 2024-05-22-4
Note: Fields with no data or with a value of "Unknown" will not be displayed on the print out.
Project Information
Project ID: 994828 DEA: 043Y4104 EFIS: 0423000232
QA Service Level: 1
DIST-CO-RTE-PM: 04-CC,SM-680-25.04/25.46, VAR/VAR
Work Description: Paint removal and non-destructive testing (NDT) on butt weld connections on T1 type steel in fracture critical members of three distinct existing toll bridge.
Location Description: Carquinez Bridge Overhead (Br. No. 23-0015R), Benicia-Martinez Bridge Overhead (Br. No. 28-0153L), and San Mateo-Hayward Bridge (Br. No. 35-0054). County = SM,CC,SOL. Route = 680,80,92.
Contractor Name: Golden State Bridge Inc.
Contractor Address: Unknown
Resident Engineer: Kingston Atako Structure Rep.: Angelo Perez
Sample Information
DIME Sample ID: 2024-05-22-4
TL Number from the TL Form:
Sample Submitted By Organization: CT HQ - QASI Bay Area Field Office
Sample Organization Contact: (916) 284-6784
Type of Sample: Quality Assurance
Type of Material: SMTL TM3 - Fastener Assembly
Sample Taken Date: 05/22/2024
Date that the sample was received by the laboratory/organization performing the testing: 05/24/2024
The quantity of what the sample constitutes: 48 ea
A brief description of the sample: ASTM A325 Bolt Assembly
From where was the sample collected: Distributor
Laboratory sample identification:
Structure unique identifier:
Structure name:
The fabricator/manufacturer/facility name: Bay Bolt
Material Information
Rocap Number(s):
Heat Number(s): 10610400
1000216350
C72845
Nut Mfg. Lot Number(s): W000034072
Washer Mfg. Lot Number(s): 175013
Bolt Specification: ASTM A325
Bolt Length(s): 5-1/2”
Nut Specification: ASTM A563
Washer Specification: ASTM F436
Finish: HDG
Diameter/Size: 5/8”
Bolt Mfg. Lot Number: L873I1
Rocap Test Requirement(s):
Lubricant Requirements(s):
Washer Inner Diameter(s):
Test Results
Test 1 of 7
DIME Test ID: 2024-05-22-4-1
Test Method: ASTM F606-21: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load with Wedge)
Verified Date: 06/03/2024
Date Tested: 05/29/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: Wedge Tensile
Test Result Compliance:
Additional Comments When Verified:
|
Number of Bolt Samples
|
1
|
| Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Wedge Angle (deg) | Comments | Tested By | | 1A | L873I1 | 0.6250 | 32404 | 144.14 | 10.00 | Wedge Tensile | aauvinen |
| |
|
UTM
|
450kip
|
|
Temperature
|
no data
|
Test 2 of 7
DIME Test ID: 2024-05-22-4-2
Test Method: ASTM F606-21: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load)
Verified Date: 06/03/2024
Date Tested: 05/29/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: Proof Load
Test Result Compliance:
Additional Comments When Verified:
|
Number of Samples
|
1
|
| Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Comments | Tested By | | 1A | | | 38311 | | Proof Load | |
| |
|
UTM
|
450kip
|
|
Temperature
|
72 f
|
Test 3 of 7
DIME Test ID: 2024-05-22-4-3
Test Method: ASME B1.2-83r17: (Pitch Diameter) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Pitch Diameter)
Verified Date: 06/03/2024
Date Tested: 06/03/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
L873I1
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
A325 LE USA
|
|
Size
|
0.625 in
|
|
Bolt Length
|
5.5 in
|
|
Pitch Diameter
|
.579 in
|
|
Pitch Diameter 2nd
|
.579 in
|
Test 4 of 7
DIME Test ID: 2024-05-22-4-4
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/03/2024
Date Tested: 06/03/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
L873I1
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
A325 LE USA
|
|
Size
|
0.625 in
|
|
Bolt Length
|
5.5 in
|
|
Measurement Average
|
2.76 mils
|
Test 5 of 7
DIME Test ID: 2024-05-22-4-5
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/03/2024
Date Tested: 06/03/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
W000034072
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
DH N
|
|
Size
|
0.625 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
3.19 mils
|
Test 6 of 7
DIME Test ID: 2024-05-22-4-6
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/03/2024
Date Tested: 06/03/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
175013
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
B
|
|
Size
|
0.625 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
2.84 mils
|
Test 7 of 7
DIME Test ID: 2024-05-22-4-7
Test Method: ASTM E18-20: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 06/03/2024
Date Tested: 06/03/2024
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
175013
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
B
|
|
Size
|
0.625 in
|
|
Bolt Length
|
no data in
|
|
Hardness Reading Scale
|
C Scale
|
|
Hardness Reading Average
|
38.9
|
|
Spacing
|
Ok
|
