Note: Fields with no data or with a value of "Unknown" will not be displayed on the print out.
Project ID: 994119 DEA: 033H3904 EFIS: 0317000340
QA Service Level: 1
DIST-CO-RTE-PM: 03-SAC-5-22.4
Work Description: STRUCTURAL STEEL BRIDGE AND PRESTRESS STEEL GIRDERS.
Location Description: SACRAMENTO COUNTY IN SACRAMENTO AT THE SOUTH CONNECTOR UNDERCROSSING (BRIDGE NO. 24-0267)
Contractor Name: Golden State Bridge
Contractor Address: 3701 Mallard Drive, Benicia, CA 94510
Resident Engineer: Hani Eissa Structure Rep.: Delia Muñoz
DIME Sample ID: 2023-06-14-9
TL Number from the TL Form:
Sample Submitted By Organization: CT HQ - QASI Bay Area Field Office
Sample Organization Contact: (916) 284-6784
Type of Sample: Quality Assurance
Type of Material: SMTL TM3 - Fastener Assembly
Sample Taken Date: 06/14/2023
Date that the sample was received by the laboratory/organization performing the testing: 06/22/2023
The quantity of what the sample constitutes: 89 ea
A brief description of the sample: A325 HDG Rocap Assembiy
From where was the sample collected: Fabricator
Laboratory sample identification:
Structure unique identifier: 24-0267
Structure name: Bright bend bridge
The fabricator/manufacturer/facility name: C&K Johnson
Rocap Number(s): BG1982R
Heat Number(s): Bolt 10744770
nut 8000021094
washer 125180
Nut Mfg. Lot Number(s): W000037848
Washer Mfg. Lot Number(s): 125180
Bolt Specification: A325
Bolt Length(s): 2 1/2"
Nut Specification: A563 gr DH
Washer Specification: F436
Finish: HDGalv
Diameter/Size: 3/4"
Bolt Mfg. Lot Number: BG1982
Rocap Test Requirement(s): yes
Lubricant Requirements(s): yes
DIME Test ID: 2023-06-14-9-1
Test Method: ASTM F606-21: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load with Wedge)
Verified Date: 06/22/2023
Date Tested: 06/19/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: A325 Wedge Tensile
Test Result Compliance:
Additional Comments When Verified:
Number of Bolt Samples
|
1
|
Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Wedge Angle (deg) | Comments | Tested By | 1 | B61982 | 0.7500 | 46635 | 207.44 | 10.00 | A325 Wedge Tensile | rmacias |
| |
UTM
|
450kip
|
Temperature
|
no data
|
DIME Test ID: 2023-06-14-9-2
Test Method: ASME B1.2-83r17: (Pitch Diameter) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Pitch Diameter)
Verified Date: 06/22/2023
Date Tested: 06/20/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
BG1982
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 SL USA
|
Size
|
0.75 in
|
Bolt Length
|
2.5 in
|
Pitch Diameter
|
0.6860 in
|
Pitch Diameter 2nd
|
0.6860 in
|
DIME Test ID: 2023-06-14-9-3
Test Method: ASME B1.2-83r17: (Pitch Diameter) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Pitch Diameter)
Verified Date: 06/22/2023
Date Tested: 06/20/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1B
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
BG1982
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 SL USA
|
Size
|
0.75 in
|
Bolt Length
|
2.5 in
|
Pitch Diameter
|
0.7030 in
|
Pitch Diameter 2nd
|
0.7030 in
|
DIME Test ID: 2023-06-14-9-4
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/22/2023
Date Tested: 06/20/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
BG1982
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 SL USA
|
Size
|
0.75 in
|
Bolt Length
|
2.5 in
|
Measurement Average
|
2.75 mils
|
DIME Test ID: 2023-06-14-9-5
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/22/2023
Date Tested: 06/20/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1B
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
BG1982
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
A325 SL USA
|
Size
|
0.75 in
|
Bolt Length
|
2.5 in
|
Measurement Average
|
6.37 mils
|
DIME Test ID: 2023-06-14-9-6
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/22/2023
Date Tested: 06/20/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
W000037848
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
DH N
|
Size
|
0.75 in
|
Bolt Length
|
no data in
|
Measurement Average
|
3.13 mils
|
DIME Test ID: 2023-06-14-9-7
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/22/2023
Date Tested: 06/20/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1B
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
W000037848
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
DH N
|
Size
|
0.75 in
|
Bolt Length
|
no data in
|
Measurement Average
|
5.04 mils
|
DIME Test ID: 2023-06-14-9-8
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/22/2023
Date Tested: 06/20/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
125180
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
W
|
Size
|
0.75 in
|
Bolt Length
|
no data in
|
Measurement Average
|
3.31 mils
|
DIME Test ID: 2023-06-14-9-9
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/22/2023
Date Tested: 06/20/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1B
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
125180
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
W
|
Size
|
0.75 in
|
Bolt Length
|
no data in
|
Measurement Average
|
2.7 mils
|
DIME Test ID: 2023-06-14-9-10
Test Method: ASTM E18-20: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 06/22/2023
Date Tested: 06/20/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1A
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
125180
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
W
|
Size
|
0.75 in
|
Bolt Length
|
no data in
|
Hardness Reading Scale
|
C Scale
|
Hardness Reading Average
|
35.6
|
Spacing
|
Ok
|
DIME Test ID: 2023-06-14-9-11
Test Method: ASTM E18-20: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 06/22/2023
Date Tested: 06/20/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
Sample No.
|
1B
|
Rocap Number
|
no data
|
Heat Number(s)
|
no data
|
Mfg. Lot Number
|
125180
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
Product Markings
|
W
|
Size
|
0.75 in
|
Bolt Length
|
no data in
|
Hardness Reading Scale
|
C Scale
|
Hardness Reading Average
|
35.35
|
Spacing
|
Ok
|
DIME Test ID: 2023-06-14-9-12
Test Method: ASTM F606-21: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load)
Verified Date: 06/22/2023
Date Tested: 06/20/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: A536 Nut Proof
Test Result Compliance:
Additional Comments When Verified:
Number of Samples
|
1
|
Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Comments | Tested By | 1 | | | 55655 | | A536 Nut Proof | |
| |
UTM
|
450kip
|
Temperature
|
72 f
|