Sample Record for 2023-06-07-14
Note: Fields with no data or with a value of "Unknown" will not be displayed on the print out.
Project Information
Project ID: 994119 DEA: 033H3904 EFIS: 0317000340
QA Service Level: 1
DIST-CO-RTE-PM: 03-SAC-5-22.4
Work Description: STRUCTURAL STEEL BRIDGE AND PRESTRESS STEEL GIRDERS.
Location Description: SACRAMENTO COUNTY IN SACRAMENTO AT THE SOUTH CONNECTOR UNDERCROSSING (BRIDGE NO. 24-0267)
Contractor Name: Golden State Bridge
Contractor Address: 3701 Mallard Drive, Benicia, CA 94510
Resident Engineer: Hani Eissa Structure Rep.: Delia Muñoz
Sample Information
DIME Sample ID: 2023-06-07-14
TL Number from the TL Form:
Sample Submitted By Organization: CT HQ - QASI Bay Area Field Office
Sample Organization Contact: (916) 284-6784
Type of Sample: Quality Assurance
Type of Material: SMTL TM3 - Fastener Assembly
Sample Taken Date: 06/07/2023
Date that the sample was received by the laboratory/organization performing the testing: 06/22/2023
The quantity of what the sample constitutes: 716 ea
A brief description of the sample: A325 HDG Rocap Assembiy
From where was the sample collected: Fabricator
Laboratory sample identification:
Structure unique identifier: 24-0267
Structure name: I-5
The fabricator/manufacturer/facility name: C&K Johnson
Material Information
Rocap Number(s): B-E560J1,
N- W000037765,
W-E4194
Heat Number(s): B-10810530
N- 1000115100
W- 227270
Nut Mfg. Lot Number(s): W000037765
Washer Mfg. Lot Number(s): E4194
Bolt Specification: A325
Bolt Length(s): 4 1/2"
Nut Specification: A563 gr DH
Washer Specification: F436
Finish: hdgalv
Diameter/Size: 1"
Bolt Mfg. Lot Number: E560J1
Rocap Test Requirement(s): yes
Lubricant Requirements(s): yes
Washer Inner Diameter(s):
Test Results
Test 1 of 20
DIME Test ID: 2023-06-07-14-1
Test Method: ASTM F606-21: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load with Wedge)
Verified Date: 06/22/2023
Date Tested: 06/15/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: Wedge Tensile
Test Result Compliance:
Additional Comments When Verified:
|
Number of Bolt Samples
|
1
|
| Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Wedge Angle (deg) | Comments | Tested By | | 1A | E560J1 | 1.0000 | 87981 | 391.36 | 10.00 | Wedge Tensile | aauvinen |
| |
|
UTM
|
450kip
|
|
Temperature
|
no data
|
Test 2 of 20
DIME Test ID: 2023-06-07-14-2
Test Method: ASTM F606-21: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load with Wedge)
Verified Date: 06/22/2023
Date Tested: 06/15/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: Stripped Threads
Test Result Compliance:
Additional Comments When Verified:
|
Number of Bolt Samples
|
1
|
| Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Wedge Angle (deg) | Comments | Tested By | | 1B | E560J1 | 1.0000 | 57480 | 255.68 | 10.00 | Stripped Threads | aauvinen |
| |
|
UTM
|
450kip
|
|
Temperature
|
no data
|
Test 3 of 20
DIME Test ID: 2023-06-07-14-3
Test Method: ASTM F606-21: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load with Wedge)
Verified Date: 06/22/2023
Date Tested: 06/15/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: Wedge Tensile
Test Result Compliance:
Additional Comments When Verified:
|
Number of Bolt Samples
|
1
|
| Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Wedge Angle (deg) | Comments | Tested By | | 1C | E560J1 | 1.0000 | 88244 | 392.53 | 10.00 | Wedge Tensile | aauvinen |
| |
|
UTM
|
450kip
|
|
Temperature
|
no data
|
Test 4 of 20
DIME Test ID: 2023-06-07-14-6
Test Method: ASME B1.2-83r17: (Pitch Diameter) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Pitch Diameter)
Verified Date: 06/22/2023
Date Tested: 06/15/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
E560J1
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
A325 LE USA
|
|
Size
|
1 in
|
|
Bolt Length
|
4.5 in
|
|
Pitch Diameter
|
.921 in
|
|
Pitch Diameter 2nd
|
.921 in
|
Test 5 of 20
DIME Test ID: 2023-06-07-14-7
Test Method: ASME B1.2-83r17: (Pitch Diameter) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Pitch Diameter)
Verified Date: 06/22/2023
Date Tested: 06/15/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
E560J1
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
A325 LE USA
|
|
Size
|
1 in
|
|
Bolt Length
|
4.5 in
|
|
Pitch Diameter
|
.927 in
|
|
Pitch Diameter 2nd
|
.927 in
|
Test 6 of 20
DIME Test ID: 2023-06-07-14-8
Test Method: ASME B1.2-83r17: (Pitch Diameter) Gages and Gaging for Unified Inch Screw Threads - Errata May 1992 (Pitch Diameter)
Verified Date: 06/22/2023
Date Tested: 06/15/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1C
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
E560J1
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
A325 LE USA
|
|
Size
|
1 in
|
|
Bolt Length
|
4.5 in
|
|
Pitch Diameter
|
.927 in
|
|
Pitch Diameter 2nd
|
.927 in
|
Test 7 of 20
DIME Test ID: 2023-06-07-14-9
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/22/2023
Date Tested: 06/15/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
E560J1
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
A325 LE USA
|
|
Size
|
1 in
|
|
Bolt Length
|
4.5 in
|
|
Measurement Average
|
3.83 mils
|
Test 8 of 20
DIME Test ID: 2023-06-07-14-10
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/22/2023
Date Tested: 06/15/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
E560J1
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
A325 LE USA
|
|
Size
|
1 in
|
|
Bolt Length
|
4.5 in
|
|
Measurement Average
|
3.38 mils
|
Test 9 of 20
DIME Test ID: 2023-06-07-14-11
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/22/2023
Date Tested: 06/15/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1C
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
E560J1
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
A325 LE USA
|
|
Size
|
1 in
|
|
Bolt Length
|
4.5 in
|
|
Measurement Average
|
7.94 mils
|
Test 10 of 20
DIME Test ID: 2023-06-07-14-12
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/22/2023
Date Tested: 06/15/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
W000037765
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
2H N
|
|
Size
|
1 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
3.31 mils
|
Test 11 of 20
DIME Test ID: 2023-06-07-14-13
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/22/2023
Date Tested: 06/15/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
W000037765
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
2H N
|
|
Size
|
1 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
4.93 mils
|
Test 12 of 20
DIME Test ID: 2023-06-07-14-14
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/22/2023
Date Tested: 06/15/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1C
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
W000037765
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
2H N
|
|
Size
|
1 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
4.33 mils
|
Test 13 of 20
DIME Test ID: 2023-06-07-14-15
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/22/2023
Date Tested: 06/15/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
E4194
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
P F436
|
|
Size
|
1 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
2.31 mils
|
Test 14 of 20
DIME Test ID: 2023-06-07-14-16
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/22/2023
Date Tested: 06/15/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
E4194
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
P F436
|
|
Size
|
1 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
2.8 mils
|
Test 15 of 20
DIME Test ID: 2023-06-07-14-17
Test Method: ASTM B499-09r21: Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals (Coating)
Verified Date: 06/22/2023
Date Tested: 06/15/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1C
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
E4194
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
P F436
|
|
Size
|
1 in
|
|
Bolt Length
|
no data in
|
|
Measurement Average
|
3.01 mils
|
Test 16 of 20
DIME Test ID: 2023-06-07-14-18
Test Method: ASTM E18-20: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 06/22/2023
Date Tested: 06/15/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1A
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
E4194
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
P F436
|
|
Size
|
1 in
|
|
Bolt Length
|
no data in
|
|
Hardness Reading Scale
|
C Scale
|
|
Hardness Reading Average
|
41.9
|
|
Spacing
|
Ok
|
Test 17 of 20
DIME Test ID: 2023-06-07-14-19
Test Method: ASTM E18-20: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 06/22/2023
Date Tested: 06/15/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1B
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
E4194
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
P F436
|
|
Size
|
1 in
|
|
Bolt Length
|
no data in
|
|
Hardness Reading Scale
|
C Scale
|
|
Hardness Reading Average
|
42.5
|
|
Spacing
|
Ok
|
Test 18 of 20
DIME Test ID: 2023-06-07-14-20
Test Method: ASTM E18-20: Standard Test Methods for Rockwell Hardness of Metallic Materials (Hardness)
Verified Date: 06/22/2023
Date Tested: 06/15/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test:
Test Result Compliance:
Additional Comments When Verified:
|
Sample No.
|
1C
|
|
Rocap Number
|
no data
|
|
Heat Number(s)
|
no data
|
|
Mfg. Lot Number
|
E4194
|
|
Finish Coating
|
ASTM F2329 - Hot Dip
|
|
Product Markings
|
P F436
|
|
Size
|
1 in
|
|
Bolt Length
|
no data in
|
|
Hardness Reading Scale
|
C Scale
|
|
Hardness Reading Average
|
41.65
|
|
Spacing
|
Ok
|
Test 19 of 20
DIME Test ID: 2023-06-07-14-21
Test Method: ASTM F606-21: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load)
Verified Date: 06/22/2023
Date Tested: 06/21/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: Nut Proof Load
Test Result Compliance:
Additional Comments When Verified:
|
Number of Samples
|
1
|
| Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Comments | Tested By | | 1A | | | 106622 | | Nut Proof Load | |
| |
|
UTM
|
400kip
|
|
Temperature
|
72 f
|
Test 20 of 20
DIME Test ID: 2023-06-07-14-22
Test Method: ASTM F606-21: Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, Direct Tension Indicators, and Rivets (Proof Load)
Verified Date: 06/22/2023
Date Tested: 06/21/2023
Submitted By Organization: CT HQ - Sacramento Structural Materials Testing Laboratory
Organization Address: 5900 Folsom Boulevard,
Organization City: Sacramento
Organization State: CA
Organization Zipcode: 95819
Organization Email: joshua.moore@dot.ca.gov
Organization Phone: (530) 329-6527
General Comments for this Test: Nut Proof Load
Test Result Compliance:
Additional Comments When Verified:
|
Number of Samples
|
1
|
| Sample | Bolt Mfg. Lot Number | Size (in) | Peak Load (lbf) | Peak Load (kN) | Comments | Tested By | | 1B | | | 106908 | | Nut Proof Load | |
| |
|
UTM
|
400kip
|
|
Temperature
|
72 f
|
